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Carrier-Style (Bomb-Bay) Sortation Systems - GBI'S SORTER-LITE
GBI's new compact addition to our line of Carrier-Style / Bomb-Bay Sorter, Simple Solution Sorters, is the economical Sorter-Lite, combining the best features of our full sized sorters. The Sorter-Lite was specifically designed for the smaller warehouse and photofinishing labs that could benefit from this technology, but either didn't have the space for a sorter or the volume to justify the return on investment.
The Sorter-Lite Sorter utilizes the same proven technology, ruggedness, and software as GBI's full size sorters.
Automatic Induction is standard using our proven Synchro-Loader.
The Optional Vision Inspection Module may be added to recognize and/or record inbound & outbound product.
Interfaces to your WMS or host system.
Full tracking capability with numerous standard and custom reporting capability.
Easily configurable sort set-up using mouse clicks.
Flexible drop assignment and configuration.
Drops may be temporarily suspended or forced closed.
Sort Rate up to 6,000 sorts per hour.
Optional Oversize Station for including larger non-sortable items in the data sent to the host.
Modular construction enables easy expansion.
Synchro-Loader Features
Gently handles your product
Increases accuracy & speed
Provides positive induction displacement
Greater loading efficiency
Handles a wide range of product sizes - including 35mm & Pano packages (in photofinishing)
Package Configuration
To enable the sorter to transport a variety of package sizes, the carriers on this sorter come in two sizes and handle product measuring either:
13" high x 6.75" wide x 1.5" deep or
13" high x 6.75" wide x 2.8" deep
Controls and Accuracy
A generous amount of strategically placed sensors and controls are employed to monitor the conditions of the sort. There are sensors above the chutes to indicate if the product did not properly deploy into the chute and verification sensors to verify that the product released entered the appropriate chute. Drop verification is included with every carrier-based sorter to help assure a high accuracy rate.
GBI strives for 100% accuracy. Our customers report accuracy rates up to and exceeding 99.99%, with verification.
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* Small items such as blister cards, flats, and media can easily be diverted with this air sorter at 60 products per minute.
* 24 Volt DC bi-directional sorter that offers a low cost, high value solution for low rate sortation.
* The CASI SortMaster 110 is a pusher sorter designed for light boxes under 25 lb. with rates up to 60 products per minute.
* Bi-directional sweep sorter for applications up to 30 products per minute.
* The 120 HD is a heavy duty Bi-Directional overhead pusher sorter designed for case sortation.
* The CASI SortMaster 125 is a light duty Bi-Directional overhead sorter designed as a low cost option to UBT's in pick module diversion.
* Speeds up to 300 feet per minute and achieves a sort rate of 120 products per minute.
* Delivers up to 150 sorts per minute (18" product). Capable of diverting both left and right.
* ERS diverts products at 90 degrees, at rates up to 40 cartons per minute.
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Caljan ParcelTrack - parcel registration
Many parcel registration or data capture solutions on the market can only handle rectangular parcels. Caljan ParcelTrack is able to register the size of any parcel regardless of its shape. All parcels are managed in-line, making expensive manual registration unnecessary. Caljan ParcelTrack is available in three sizes: manual stations, operator work-stations and fully automatic units. Each solution is modular, so you can extend your system as your company grows or as and when data capture requirements become evident. Start by investing in the unit that suits your current needs. As extra capacity is required, you can extend the existing system by adding units and options to increase capacity.
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Vanderlande Industries offers today’s widest range of technologies for parcel handling and documents. Our parcel automation systems provide innovative, end-to-end logistics solutions in depots of all sizes: from the world’s largest automated sorting hub handling well over 100,000 parcels per hour to small local depots with throughputs of some thousands of parcels per day.
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SORTING SYSTEM
For all type of finished products (framework or pallets).
* The automatic hydraulic fork device follow the load and allow boxe distance opening.
* Up to 60 boxes.
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Ringsorter
The EuroSort Ringsorter is specialy designed when the number of destinations is limited. This sorter is ideal for libraries where high speed and large numbers of destinations are not needed.
The ringsorter has the following specifications:
Tray Type: Tilt and Split
Carrier Type: Single and Twin
Max Product Weight: 8 kg
Max Product Size: 350x350x200
Capacity: 3.600 tr/hrand higher
Max. Destinations: 20
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The sortation system is the heart of an efficient distribution center. Dematic engineers and manufactures the most comprehensive line of sortation systems in the industry.
Dematic Sorters are built on a common optimized platform, providing fast and easy installation and commissioning, as well as high reliability and availability. The modular design is based on standardized units that integrate mechanical, electrical and controls components. Every unit is fully tested in-house before dispatch.
Our portfolio comprises the following sortation systems and components:
Parcel singulator PS 100 -
A stand-alone singulating unit which represents a completely new and innovative solution for singulating items with the aid of a vision system
Cross belt sorter S-C 100 -
A highly accurate, high speed sortation system which provides precise sorting by means of individual belt conveyors mounted on every carrier in the sorter loop.
Quad cross belt sorter S-Q 100 -
As the most flexible sorter in the market, it represents the leading edge in crossbelt sorters with 4 individually controllable cells per carrier; it allows sorting and conveying at the same time.
Electronic tilt-tray sorter S-T 100 -
An exceptionally fast and versatile sortation system; it provides ultra accurate high speed sortation for a wide product mix; a robust, low maintenance solution, suitable for heavy-duty environments.
Sliding shoe sorter-
The positive sorter is a proven, reliable, high speed sorting system with an ultra-high throughput. Sliding shoes provide quiet and positive sortation.
Learn more on further components and sortation systems on Dematic’s website.
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Through its modular assembly concept in which both vertical and horizontal configurations are possible, Interroll Automation can provide cross belt sorters for various applications requiring quick and accurate sortation of different size products.
Cross belt sorters from Interroll Automation are so outstandingly economical that end-users are sure to achieve crucial gains in productivity within their materials handling environment on account of benefits such as:
- high throughput of a broad range of products
- flexible integration into existing layouts
- low operating costs
- top quality (simple mechanical construction)
- ideal price-performance ratio
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Sorting solutions from Vanderlande Industries are the proven way to improve the performance of your logistics process. They do this by increasing capacity while at the same time reducing manpower levels. These benefits mean more cost-effectiveness for today’s operations, and more flexibility for tomorrow’s.
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The flexibility of the systems of sorting and forwarding of IF SCHAEFER PEEM in fact of the systems adapted to the preparation of orders by batches and the distribution of the orders as to the convoying of the parcels and containers.
The very fast preparation of the orders and the deliveries as well as the sorting of the deliveries directed customers before the preparation in the systems of forwarding make it possible to improve considerably quality of the deliveries.
- The modular evolutionarity of these systems enables them to be integrated in any of the existing systems of convoying.
- It is possible to configure speeds of convoying and sorting different thanks to the control systems from the engine by frequencies.
- Monitoring centralized and uninterrupted of the orders of the entry in the system with forwarding, thanks to a permanent follow-up of each stage of the process.
- Optimal exploitation of space, thanks to presorting and to a reduced temporary storage.
- Obligations of satisfactory maintenance, because of use of materials not very sensitive to the phenomenon of wear.
- Respectful Work methods of the environment, thanks to a use of the devices adapted according to the needs.
Zones produced
- Control systems of the containers and the paperboards worm sorting or temporary storage.
- Standard Sorter for the preparation of the orders (according to the turns of delivery or the customers).
- System pusher at high-speed towards the sort control field of the products or the parcels.
- Plug of reserve for the preparation of the orders.
- Sorter for small parcels for the preparation of orders of small parts and light goods or small size.
- Sorters for video/audio products, e.g. for the individual treatment of products (stacking, labelling or packing).
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The sortation system is the focal point around which the distribution center revolves. By way of the sorter, a company’s saleable goods are transported to the marketplace. The proper timeliness and absolute accuracy of the shipments are without compromise. Therefore, it is understandable that the selection and application of the appropriate and reliable sortation system is one of the chief concerns facing today’s distribution decision-makers.
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BEUMER has supplies extensive, computer controlled distribution systems for e-commerce and mail order companies, package and parcel express couriers, book, CD and video distributors, airlines and airports, and even frozen food distributors.
BEUMER's airport baggage handling equipment includes check-in and transport conveyors, destination coded vehicles, container transport systems and centralized computer control. Applying the latest technology, as many as 10,000 pieces of baggage can be handled in one hour.
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DS8100A is a top performing fixed position laser bar code reader,designed to satisfy the needs of Sorting applications for the Transportation & Logistics market. DS8100A is based on an innovative 3-diode structure, that offers an unbeatable real time depth of field. As a result of improved ASTRA™ technology that increases its already impressive performance, 3 laser diodes can switch electronically from one to the other depending on the bar code distance from the scanner. This means that the scanner is able to capture the bar code on an object of any possible shape in any position, as the DS8100A focuses on the bar code and not on the object profile. Translating this into a benefit for the customer, ASTRA™ offers unbeatable reading performance over a fast moving conveyor system, since two different objects present under the DS8100A laser line can be identified simultaneously without any problem. Advanced ASTRA™ technology, moreover, permits the PackTrack™ function, reducing the min. object gap and increasing system throughput, to be fully exploited. The SW platform of the DS8100A, based on the GENIUS™ program, permits 100% control of scanner behavior via SW: DIGITECH™ signal processing technology permits all the scanner parameters to be configured via GENIUS™. The scanner customization is made by simply downloading the right SW recipe into the scanner. DS8100A is completely compatible with the DX8200A, the 6000 scanner family and the SC6000 industrial controller. A practical display with keyboard increases DS8100A's ease of use by offering a simple and complete human interface without the need of a PC.
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DX8200A is a top performance omni-directional laser bar code scanner,purposely designed to satisfy the needs of sorting applications for the Transportation & Logistics market. Datalogic used its experience with the DX8200 to develop the DX8200A, making it a more compact, increased performance omni-directional scanner.It is based on the innovative 3-diode structure, that offers an unbeatable real time Depth Of Field. As a result of improved ASTRA™ technology that increases its already impressive performance, 3 laser diodes are electronically switched from one to the other, depending on the bar code distance from the scanner. This means that the scanner is able to capture the bar code on an object of any possible shape, in any position, as the DX8200A focuses on the bar code and not on the object profile. Advanced ASTRA™ technology, moreover, permits the PackTrack™function, that reduces the min. object gap and increases the system throughput, to be fully exploited. The SW platform of the DX8200A, based on the GENIUS™ program, permits 100% control of scanner behavior via SW: the new DIGITECH™ signal processing technology permits all the scanner parameters to be configured via GENIUS™. As a result, scanner customization is made by simply downloading the right SW recipe into the scanner.DX8200A is completely compatible with the DS8100A, the 6000 scanner family and the SC6000 industrial controller making Datalogic’s offer more flexible and scalable, with numerous possibilities and solutions. Connectivity has been improved with the introduction of built-in Ethernet connectivity with implemented TCP-IP, Ethernet/IP, Modbus TCP and Profinet protocols.
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In a class of its own – SECKLER sortero.
Automatic classification machine for all types of sorting.
The demand for automatic classification machines has been rising for years. There are many different reasons for this, all arising from the technical development of various production processes. Examples include hardcoat anodising of items that cannot undergo secondary machining, or centerless grinding. The need for high productivity and rapid mass production represents a market trend that will make automatic classification machines even more necessary in the future.
Exact sorting to micro precision
High productivity, operating 24 hours a day, 7 days a week...
100% inspection and reliability – parts cannot be mixed up
Fast retooling for similar parts
High availability of systems
Tailored, customer-oriented solutions
Highly economical systems – rapid ROI
Technological details handled in the strictest confidence
CE marked and ISO 9001 certified
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Tilt Tray Sorter (High-Speed Sorting)
The Tilt Tray Sorter is excellent for fast sorting of a wide variety of products, such as;
flat garments, CD's, DVD's, cassettes and video tapes, jewelry, sunglasses, books, pharmaceuticals, cosmetics, and small packages.
Common Features
-Fast sort rates up to 12,000 trays per hour or 24,000 trays per hour with new split-tray carrier
- High Accuracy Rates
- Modular construction
- Ease of use
- Low Maintenance
- Long Live and reliable operation
- User friendly Windows software interface
- Cross Platform integration support
- External data access with off the shelf programs
The Tilt Tray Sorter provides a viable alternative to pick-to-light systems. For a comparable investment to pick-to-light systems the Tilt Tray Sorter will provide:
- Faster more efficient sortation
- Increased reliability over manual sortation
-Increased storage capacity for the Distribution Center
- Modular growth capability to expand with your customer's needs
- Affordable pricing for small to medium sized businesses
Additional benefits of a Tilt Tray Sorter:
-This sorter is comprised of few moving parts, reducing the risk of repair downtime.
-The sorter is modular and can be extended as your needs expand.
-Sorter requires little maintenance.
- Most repairs can be implemented when necessary in less than 30 minutes.
- Independent section design permits the sorter to continue operating even when a section is offline.
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Cross-Belt Sorter
Advanced Automated Order Distribution System,
Returns Processing,
Mail Sorting System
BIs New Cross-Belt sorter incorporates many of the latest innovations together with GBI's proven programming and controls to provide a reliable, high capacity and flexible system. GBI's new Cross-Belt sorter features contactless induction motors to drive the cars and wireless infrared communications to transmit on-the-fly instructions reducing wear and maintenance requirements.
Each "smart car" is equipped with a central processing unit that is programmed to perform a myriad of dynamic functions such as belt acceleration, turn rate, distance and timing in a multitude of combinations as dictated by circumstances. Among our many features are automatic induction, full tracking, weigh-in-motion and dynamic deployment.
GBIs cross-belt sorter is capable of sorting products weighing up to 100 pounds, and is a perfect supplement to GBI's line of Tilt Tray, Bomb Bay (Carrier-Based), Hanging Garment, and Pick to Light sortation systems.
Cross-Belt Feature Rich System
- Sorts a wide range of items or packages with weights up to 100 pounds (46 kg)
-Fast Sort Rates: custom configurations
-Automatic Loading, allows for a high loading efficiency
-Propelled by contactless induction motors
-Smart Car Technology, uses infrared communications
- support and rapid expansion
- Dynamic on-the-fly car programming dictated by individual and unique requirements
- Custom Chute Configurations
- Custom Logic & Controls
- Flexible Sorter Layout & Configurations
- Fully Intgegrated with Host Systems
- 24 / 7 / 365 Technical Support
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SPLIT-TRAY CARRIER
- used to increase sort rate
GBI's Split-Tray carrier design incorporates two independent trays on the same carrier. This allows each side tray to tip independently of the adjacent tray traveling on the same carrier.
When using the Split-Tray on GBI's High-Speed Tilt Tray Sorter, the normal carrier rate of 12,000 trays per hour now becomes 24,000 trays per hours since two trays per carrier are loaded with product and sorted simultaneously.
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The CASI SortMaster™ 110 is a pusher sorter designed for light boxes under 25 lb. at low to medium rates. The system is easy to install and mount and operates seamlessly with our TransMaster™ conveyor and in-motion checkweighers.
SortMaster™ 110 can handle up to 60 items per minute. SortMaster™ 110 pushes most small to medium sized products onto chutes that are 90 degrees from the sort conveyor. With any sorter, the parts per minute rate depends upon the item lengths, weights, conveyor speed, and required gap.
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Compact Cross-Belt Sorter
Ideal for sorting small, fragile, or delicate items with any type of surface friction
Features:
Available horizontal or multi-level layout configurations
Non-contact inductive power transfer system
Open standard industrial network control design
Modular frame and cart design
Benefits:
Gentle handling of items being sorted
Discharge from a carrier is more accurate
Allows closer chute centers or selective positioning of sorted items
Less time required for commissioning
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The Model ProSort SC series of sorters are belt driven sortation conveyors. The belt concept provides a reliable method of tracking packages to the divert stations. Take-away spurs may be skatewheel type or powered type slaved from the main sorter.
- Overall Widths: 18" single side only - 24", 30" & 36" single or double sided
- Bed-Roller bed with 1.9" dia. x 16 ga. rollers with ABEC-1 bearings spaced every 6". Mounted in 6-1/2" deep x 12 ga. powder painted formed steel channel frame
- High performance center drive with shaft-mounted gearmotor and variable speed controller, horsepower based on speed and length
- Belt Speed-Determined by application requirements, 300 FPM maximum
- Right hand, Left hand or Two-Sided diverts available
- Adjustable Floor Supports Available
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The Model ProSort SRT is a sorter for small to medium sized items. Product is transported on multiple narrow belts. Rollers pop up between the belts to transfer items at right angles to the sorter.
- Right Angle Transfer
- Two-Sided Transfer
- High Sort Rates
- Close Transfer Locations
- Flexible Sort Locations
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TapTone High Speed rejectors provide reliable rejection of up to 2000 containers per minute and are available with a fixed stroke length of 0.5 or 1.0 in (1.2 cm or 2.5 cm). Designed for tight production spaces, these systems can be conveyor or floor mounted, and withstand water wash down.
How it Works - When a reject signal is received, a solenoid is actuated, allowing air to extend the ram, which pushes the faulty container off of the production line. The length of time the ram is exteded is a function of the duration of the reject signal. When the signal ceases, the ram and its cylinder return to their home or retracted position.
Features
- High Speed Rejection fo Glass, Plastic or Metal Containers
- Conveyor or Floor Stand Mounting
- Minimal Space Requirement Enables Adaptation to Almost Any Production Line
- Requires Only One 24 VDC Reject Signal
- No External Power Required
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Slide Belt Sorter in general
The Eurosort SBS comes in two configurations being the PU = push up version and the PD = pull down version. The Slide Belt Sorter is an effective and tested solution within its specific field of application. Generally speaking, this type of sorter is used for the automatic sorting of relatively square and stiff items. Usually, these items are able to slide of a belt.
The items to be sorted are fed on to the sorter-conveyor in either the conventional way by another conveyor or from the side under a 90 degrees angle. The products are detected on length and are given a destination. Once the product is positioned beside the right destination parts of the belt lifts up or goes down and the product will be free to slide of. The products are then dropped directly into a carton or into a chute, a roller conveyor / container etc. This sorter has very few moving parts which means low maintenance and low costs.
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S-3000M Tilt-Tray Sorter
Designed to integrate seamlessly into existing facilities while delivering smooth, reliable, high-speed sortation
Features:
Durable tilt mechanism design with low-wear components
Wide selection of chute designs
Open standard industrial network control and standard I/O hardware
Benefits:
Non-contacting linear drive system eliminates wear on the drive system
Durable tilt divert switch lasts over one million cycles
Proven induction algorithms to ensure accurate loading of product
Modular design reduces time for commissioning and layout changes
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- Ideal for shipping and/or receiving operations with a medium rate requirement and where product orientation needs to be preserved.
- Can accomplish rates up to 30 cartons per minute when used with sortation belt conveyor running at 100 to 350 feet per minute.*
- Handles a wide variety of conveyables up 75 lbs., depending on sys. sort rate and design.
- Diverts 45° onto powered or non-powered takeaway. Product maintains orientation.
- Air-operated arm can be controlled manually or remotely
- Designed to be used with Automotion's standard belt conveyor or live roller divert conveyor.
- Best results accomplished when paired with an Automotion high speed induction conveyor.
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This system sorts individual materials to a designated place according to its own information specified by the bar-code or RFID attached to them by automatically distributing and collecting with the conveyor and sorter.
Those products are used for : Baggage Handling System ; Automated Postal Processing System and Logistics Processing System.
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The cross belt sorter in vertical configuration features sorter carriers that are linked together. The carriers are returned underneath the sorter.
Advantages
* space-saving construction
* central take-away conveyor may be mounted inside the sorter
* all destinations are easily accessible
* safe infeed by linear induction (top-loader)
* safe transport as there is no cornering
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Features
- Handles a wide range of different types of luggage
- Gentle and reliable sorting
- Non-contact drive, non-contact power supply maintenance-free
- Low noise
- Outstanding toughness and durability
Specifications
- Sorting capacity MAX 4000 cases/h
- Speed MAX 120 m/min
- Frame length No limitations
- Belt size 1000(W) X 1500(L) mm
- Cargo dimensions MAX 500(W) X 1350(L) X 700(H) mm
- Cargo weight MAX 45 kg/piece
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- Ideal for shipping and/or receiving operations with a high rate requirement.
- Can accomplish rates up to 60 cartons per minute when used with sortation belt conveyor running up to 450 feet per minute.*
- Handles a wide variety of conveyables up 75 lbs., depending on system sort rate and design.
- Gentle controlled sweeping action diverts conveyables at a 45° angle onto powered or non-powered takeaway conveyor.
- Air-operated arm can be controlled manually or remotely
- Designed to be used with Automotion's standard belt conveyor or live roller divert conveyor.
- Best results accomplished when paired with an Automotion high speed induction conveyor.
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