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Vanderlande Industries offers today’s widest range of technologies for parcel handling and documents. Our parcel automation systems provide innovative, end-to-end logistics solutions in depots of all sizes: from the world’s largest automated sorting hub handling well over 100,000 parcels per hour to small local depots with throughputs of some thousands of parcels per day.
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The sortation system is the heart of an efficient distribution center. Dematic engineers and manufactures the most comprehensive line of sortation systems in the industry.
Dematic Sorters are built on a common optimized platform, providing fast and easy installation and commissioning, as well as high reliability and availability. The modular design is based on standardized units that integrate mechanical, electrical and controls components. Every unit is fully tested in-house before dispatch.
Our portfolio comprises the following sortation systems and components:
Parcel singulator PS 100 -
A stand-alone singulating unit which represents a completely new and innovative solution for singulating items with the aid of a vision system
Cross belt sorter S-C 100 -
A highly accurate, high speed sortation system which provides precise sorting by means of individual belt conveyors mounted on every carrier in the sorter loop.
Quad cross belt sorter S-Q 100 -
As the most flexible sorter in the market, it represents the leading edge in crossbelt sorters with 4 individually controllable cells per carrier; it allows sorting and conveying at the same time.
Electronic tilt-tray sorter S-T 100 -
An exceptionally fast and versatile sortation system; it provides ultra accurate high speed sortation for a wide product mix; a robust, low maintenance solution, suitable for heavy-duty environments.
Sliding shoe sorter-
The positive sorter is a proven, reliable, high speed sorting system with an ultra-high throughput. Sliding shoes provide quiet and positive sortation.
Learn more on further components and sortation systems on Dematic’s website.
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Sorting solutions from Vanderlande Industries are the proven way to improve the performance of your logistics process. They do this by increasing capacity while at the same time reducing manpower levels. These benefits mean more cost-effectiveness for today’s operations, and more flexibility for tomorrow’s.
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Sortation systems are used when a fairly high flow of cases, totes or pieces need to flow to different destinations. Destinations may be conveyors assigned to individual truck docks, truck routes, customer orders or other order consolidation assignments. There are several sortation technologies used to accomplish these tasks.
Many operations require sort rates less than 30 items per minute. Tote systems, smaller case distribution operations, service parts centers and many other operations require cost effective low rate sortation technologies.
Diverter Arms. The most cost effective sortation devices available are diverter arms. Some are shaped like “baseball bats” and come across the conveyor to deflect products at an angle, 30° typically, onto a different conveyor. Other diverters are curved to divert to product onto a take away conveyor at 90° while maintaining product orientation. Diverter arms can be manually activated, or they can be controlled automatically with scanning technology.
Right Angle Transfers. A right angle transfer operates by engaging the bottom of a unit-load, lifting it off the transportation conveyor and transferring it onto another conveyor at a 90° angle. Transfers mechanisms can be chain transfers or belt transfers. Typical rates achieved are 8 – 20 sorts per minute depending on the size and stability of the product.
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S-3000M Tilt-Tray Sorter
Designed to integrate seamlessly into existing facilities while delivering smooth, reliable, high-speed sortation
Features:
Durable tilt mechanism design with low-wear components
Wide selection of chute designs
Open standard industrial network control and standard I/O hardware
Benefits:
Non-contacting linear drive system eliminates wear on the drive system
Durable tilt divert switch lasts over one million cycles
Proven induction algorithms to ensure accurate loading of product
Modular design reduces time for commissioning and layout changes
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visiSort-T
Automated quality assurance with maximum precision. Sorting machine with glass turntable for mass production parts.
Performance Features
Throughput 80-400 parts per minute
Modular, expandable machine concept
Industrial model, modern design
Peripheral devices such as bin and packing can be connected at any time
Measurement of the outside contour, e.g. diameter, chamfer, radii, thread, angle, grooves etc.
Presence of interior threads
Accuracy to ± 3µm
Graphic user interface for creating and storing new inspection and test sequences
Fast and simple adjustment when parts are changed
Simultaneous measurement of the parts with up to 6 cameras
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The DSP (Digital Signal Processor)-based multi-processor and multi-tasking system MVS-35cf is now even more robust and enhanced by a compact flash memory drive. There is no compromise between PC and accessories, and no intelligent camera where size is more important than function. Its concept was not evolved from "synergetic considerations", but in the heads of experienced developers on the basis of market demands and requirements.
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The Rudolph Wafer device combines both edge and backside inspection into one enclosure. It retains all the capabilities of the proven E25 and B20 System in one small footprint. The Class 1 certified system can automatically detect defects on the entire edge, from zone 1 to 5, and the entire backside. The ability to inspect the entire backside allows for faster root-cause analysis of zone 5 defects since such defects can migrate from the wafer interior.
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Recognising the rising cost in fab space Syniad Systems have developed a unique multipurpose inspection and sorting tool. The MultiSpecTM enhances the functions of wafer sorting, microscope inspection and bright light inspection all in a single small footprint tool. Customers are allowed to configure the tool to match their own unique requirements.
Example: A customer has a requirement for wafer sorting and bright light inspection. In this scenario, Syniad can configure the tool to "not" include Microscope Inspection and the sales price will be reduced.
Unrivalled Specification:
Dimensions: 1000mm x 700mm
Class 1 cleanliness
Cassette Mapping
OCR: M12, M13 Barcode, T7
UPS for continued operation after power out
Vacuum reservoir for continued operation after power out
Syniad SmartSpecTM intuitive Software User Interface:
Split, Sort, Merge, Wand Sorting functions
Bright Light Inspection Control
Wobble Chuck Control
Standards are as follows:
Full SEMI Compliance
Full CE Compliance
Unrivalled Component Listing:
Industry leading 3 axis robot
Industry leading pre-aligner with:
Linear Accuracy ±0.0025mm
Circular Accuracy ±0.05°
Integration with all microscope types
SEMI Standard Safety Light Curtains
Dual End Effector for maximum throughput
Cassette Present "Easy OnTM" indicators
Auto e-mail off-line configuration files
Options available:
100mm - 200mm Autosizing Bridge Tool
SECS/GEM integration
SMIF 200mm
SMIF and Open (on same tool) 200mm
Wafer thickness measurement (accuracy of 0.1µm)
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The Rudolph Wafer device combines both edge and backside inspection into one enclosure. It retains all the capabilities of the proven E25 and B20 System in one small footprint. The Class 1 certified system can automatically detect defects on the entire edge, from zone 1 to 5, and the entire backside. The ability to inspect the entire backside allows for faster root-cause analysis of zone 5 defects since such defects can migrate from the wafer interior.
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Recognising the rising cost in fab space Syniad Systems have developed a unique multipurpose inspection and sorting tool. The MultiSpecTM enhances the functions of wafer sorting, microscope inspection and bright light inspection all in a single small footprint tool. Customers are allowed to configure the tool to match their own unique requirements.
Example: A customer has a requirement for wafer sorting and bright light inspection. In this scenario, Syniad can configure the tool to "not" include Microscope Inspection and the sales price will be reduced.
Unrivalled Specification:
Dimensions: 1000mm x 700mm
Class 1 cleanliness
Cassette Mapping
OCR: M12, M13 Barcode, T7
UPS for continued operation after power out
Vacuum reservoir for continued operation after power out
Syniad SmartSpecTM intuitive Software User Interface:
Split, Sort, Merge, Wand Sorting functions
Bright Light Inspection Control
Wobble Chuck Control
Standards are as follows:
Full SEMI Compliance
Full CE Compliance
Unrivalled Component Listing:
Industry leading 3 axis robot
Industry leading pre-aligner with:
Linear Accuracy ±0.0025mm
Circular Accuracy ±0.05°
Integration with all microscope types
SEMI Standard Safety Light Curtains
Dual End Effector for maximum throughput
Cassette Present "Easy OnTM" indicators
Auto e-mail off-line configuration files
Options available:
100mm - 200mm Autosizing Bridge Tool
SECS/GEM integration
SMIF 200mm
SMIF and Open (on same tool) 200mm
Wafer thickness measurement (accuracy of 0.1µm)
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Hugi MS 600
Measurement and sorting of mass-produced parts: the Hugi MS600 is acompletely automated industrial system for sorting small parts in any batch size.
This guarantees onehundred percent control of diameters and thicknesses thanks to the graduated clearance of a high-precision pair of roller micrometers.
This permits classifications to within thousandths of a millimeter.
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