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SonoWeld® 1600 Microprocessor:
Performs spot welds, as well as wire-to-terminal and wire-to-wire welding
Joins up to 10 stranded wires from flat flexible circuit to multi-connection terminals in a single pulse.
Micro-processor controlled system allows storage and recall of over 250 weld protocols.
Digital display allows selection of welding modes by time energy or distance, with automatic frequency control and overload protection.
Outputs 1,500 or 2,500 watts of power to weld nonferrous similar or dissimilar metal assemblies, including copper to aluminum.
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welding machine with high power (medium frequency technology):
- Improved energy efficiency 90% of the market.
- Allows performance, reliability and security.
- Effort tightening up to 550 daN.
- Full cooler liquid.
- Chariot riding stable and balanced.
- Support rotary and vertical mobility.
- Archiving operations and return on a computer.
- Many accessories available.
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Our welding machines automatically weld a 2"x 2" plate to a formed, steel wheelbarrow leg. Turnkey welding machine consists of a 300 KVA resistance welder tied to a machine base driven by an 8-station, 30" dia. Indexer. Total process cycle time is under (5) seconds
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standard press welder, bench type spot welder,rocker arm spot welder,transgun,with Heron series control, with strong frame and high quality transformer etc.
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The STA-Series is the most advanced, yet simplest range of controls for projection welding. The range spans from the single contactor STA-100A to the STA-800A with space for up to eight contactors that can be cascaded from a single control. The STA Series features a common intuitive, easy-to-use programming interface for all models and is designed to control and integrate press welders, projection welders, multi-gun machines, portable guns, seam welders, robotic systems, rocker arm welders and special purpose machines.
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The AWS3 Active Welding System controls the well-known MFP motorized weld heads and pincer
heads as well as the ISQ inverter family. The AWS3 with its bus interface is easy to integrate into
machines and existing systems.
The complete system is an integrated solution providing process control, monitoring and quality
analysis all in one.
AWS3's multi-lingual user interface as well as operating concept is highly straightforward and
has an intelligent design: status line, menu bar and interactive user guide with context help. This
guarantees a quick and easy use of the system.
Another AWS3 advantage is the combined CF/MD interface (CompactFlashTM, MDTM) for storing
parameters, system confi guration, data logging, screenshots and more.
Integrated Process Control
The device offers integrated process control for all electrical and mechanical welding parameters,
i.e. for current, voltage, power, time, force and distance. The quality of the welding process is
considerably improved thanks to this extremely fast digital control of the parameters.
Integrated Monitoring
Production monitoring of AWS3 is realized trough data logging, static and dynamic monitoring,
troubleshooting, fault history and statistical process control (SPC). Process stability can be analysed
using histogram and run-chart screens.
Integrated Quality Analysis
Reliable quality assurance is guaranteed by reference waveform management and process analysis
with SPC.
The Operator Panel
The AWS3 panel is very user-friendly due to the one-button toggle wheel concept. It features a
graphical colour display, status LEDs and a memory card (CompactFlashTM, MDTM). Various
operating languages are available.
Properties
Statistical process control (SPC) with histogram and run-chart screens for analysing process stability
Automatic monitoring limit calculation
Graphical display and analysis functions
Static process monitoring (limits)
Dynamic process monitoring (envelope functions)
Easy programming of current and force profi les
Very fast digital control of electrical and mechanical parameters
Bus interface (CANopen, Profi bus) for communication
- I/O status
- Measurement data
- Parameters (recipe management)
- Measuring waveforms
SPC confi guration especially for recognizing production trends
Main screen free confi gurable
Screenshot function
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Bench resistance spot welder.
- Simple resistance welding machine, to be fixed on your working bench.
- Pneumatic resistance welding heads, either vertical or horizontal.
- Integration of control devices, like force and position (options).
- Mounting of an automatic feeding device of strip brazing material for resistance brazing applications (option).
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SonoWeld® 1600 Microprocessor:
Performs spot welds, as well as wire-to-terminal and wire-to-wire welding
Joins up to 10 stranded wires from flat flexible circuit to multi-connection terminals in a single pulse.
Micro-processor controlled system allows storage and recall of over 250 weld protocols.
Digital display allows selection of welding modes by time energy or distance, with automatic frequency control and overload protection.
Outputs 1,500 or 2,500 watts of power to weld nonferrous similar or dissimilar metal assemblies, including copper to aluminum.
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ARO provides solutions to meet spot, seam, butt and projection welding applications. All requirements for these four types of welding are easily met by ARO’s wide range of options in these world class stationary welding machines.
With power ratings from 15 to 550 kVA at 50%, achieving up to 42kN at 6 bars, these machines are often used with Medium Frequency Technology.
The machines listed below correspond to the majority of standard applications. However, for special applications, ARO sales teams and technicians will define the most cost effective and efficient solution ensuring every ARO product is designed and developed to suit the client's specific requirement.
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MSW & LMSW
MSW and LMSW Series lightweight, air-cooled units are portable, easy to operate, and provide a quick and effective means for spot welding mild, galvanized or stainless materials.
MSW models weld up to 1/8 in (3.2 mm) total material thickness or two pieces of 20 gauge (1.8 mm) galvanized metal.
LMSW Models weld up to 3/16 in (4.8 mm) total material thickness or two pieces of 16 gauge (3 mm) galvanized metal.
"T" models include a timer panel with a 0 to 5 second weld timer and power on/off switch, and come with a 10ft. (3m) input power cord and 10ft. (3m)interconnecting cord. The timer panel can be mounted on the optional SWP-2 pedestal, or any other convenient location.
SSW Series of water-cooled resistance spot welders offer the power needed for light fabrication and sheet metal work.
20 kVA models weld up to 1/4 in (6.3 mm) total material thickness.
Built-in squeeze/weld timer makes it quick and easy to set or adjust squeeze and/or weld time in hundredths of a second.
LED display makes it easy to read and see timer settings.
Set-up/weld switch permits checking of tong pressure and alignment without making a weld.
Ten-step current control adjusts output current with no change in duty cycle.
Adjustable tong pressure nuts to adjust tong pressure for different thicknesses and applications.
Note: Coolant system required to operate, sold separately. See accessories list.
Note: Order Tongs/Tips separately to match your application. See accessories list.
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INVERTER SPOT SERIES
High grade, low spatter, high speed and space saving
- Model : Portable type YR-150SHD
Max Output Current : 3000 A
Rated Duty Cycle : 6%
- Model : Table Type YR-100HDTAC
Max Output Current : 10000 A
Rated Duty Cycle : 1%
- Model : Foot Pedal Type YR-350SHJ156
Max Output Current : 15000 A
Rated Duty Cycle : 10%
INVERTER SPOT '90SHD2'
Max output current 30,000A / Duly cycle 8% / Compact & light weight
PANATECH YF-021Z2 Micon Timer for resistance welder
Direct condition setting
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- AC-MF
- Mechanic or electric drive
- Powers: from 50 to 200 kVA
- Máx. Second. Intens.: from 10 to 43 kA.
- Forces: from 300 to 1.200 daN Single or tandem cylinders.
- Throat depths: from 250 to 750 mm
- Weld controllers: Serratron 1A - Serratron 100
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DTN Series Spot Welding Machine
Application: suitable for low carbon steel, stainless steel, copper soft glue wire etc spot and convex welding.
Features: use pneumatic pressure, computer control cylinder return and bottom electrode work platform adjustable, use convex and spot two Application structure, used widely.
Technical Parameters:
Power Supply Voltage: 220V±10% 50Hz
Air source Pressure: 0.5~0.7Mpa
Power: 200kw
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MWS1
MWS-1 is a unit for electric welding developed by MARSILLI on the base of its long experience in welding copper wires to terminals. To comply to the market requirements for better and constant control of the welding process, MARSILLI has developed a complete welding system. MWS-1 can be integrated on stand-alone machines as well as on automatic systems.
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LaserStar Advanced Workstations
The 7000 Series LaserStar Workstation offers a significant competitive advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform technology.
Operators can benefit from pin-point accuracy, increase the range of assembly and repair applications and minimize potential hazards of heat damage. The resulting weld is considerably stronger than a traditional bonded joint.
Benchtop and pedestal platforms offer “space-saving” versatility while incorporating a state-of-the-art compact cooling system. The result - a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance. Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding chamber.
7000 Series LaserStar manual welding systems are available in 110V and 220V line voltage while offering up to an industry leading three year warranty.
Custom configurations are available upon request.
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Applications include:
-Automotive sheet metal and components
-High-speed bi-metal contact welding
-Storage Batteries
-Aircraft components (aluminum and titanium)
-Nut resistance spot welding
-Projection welds
-Motor armature fusing
-Markless welding
The ISA range of Inverter power supplies provides the highest level of control available today in large scale resistance spot welding. All models are intelligently packaged in “NEMA” style enclosures and are designed to deliver robust performance in the harshest of production environments.
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Inverter Power Supply - IS 120
Inverter Power Unit
Controlled DC Inverter for a wide range of applications - Compact device with terminal and remote transformer
Features
External programming panel
Connection to all mian voltages
Indication of all actual values
Status and error detection in clear text
Applications
Well-suited for automation
Maximum quality requirements
Safety critical environment
Materials with very poor welding properties
Use
Economical and efficient operation
Stable processing and high reproducibility
High grade of weld
Integrated process monitoring
Optimum quality documentation
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Miyachi Europe offers the high end welding system AWS3 with ISQ 20-10K especially for automotive, tooling and electric/electronic industry requiring high end interfacing and high speed automation. The new product expands the weld current range up to 10kA.
Applications:
Automotive: Lead frame welds, connectors, compacting, pumps, motors, coils
Tooling: Burrs, saw blades large
Electric/Electronic: Components (e.g. capacitors, resistors), fuses, motor switches, relays, contacts, electrical motor fusing, magnet wire welding
Technical Specifications:
max current weld head with short secondary cables 2 x 400mm², length 500mm measured = 10kA
Benefits:
+ Compact design like ISQ20-6
+ High duty cycle
+ High output power (250A)
+ External transformer water cooled
+ Interfacing identical to ISQ20-6
+ Full AWS3 functionality
Dimensions (mm):
Inverter: 216 x 420 x 480 (W x D x H)
Transformer: 284 x 110 x 170 (W x D x H)
Weight (in kg): Inverter: 20kg; Transformer: 16kg
Power requirements: 3 x 400VAC, 50/60 Hz, 20kVA
Legal Approvals: CE compliant
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Features:
- Precision Laser Welding Technology for Gold and Copper Alloys
- Real-time Power Feedback
- Pulse Shaping
- Single Phase Power
- CDRH and CE Approved
A new world of applications has just opened up for laser spot welding! Introducing the new LW2AG Green welding laser from Miyachi Unitek. the LW2AG is the world's first laser spot welding machine to feature cutting edge laser welding technology, which is specifically designed for applications with highly reflective materials such as copper, copper alloys, and gold.
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ML-2150A - ML-2050A - ML-2051A - ML-2052A
Powerful Air-Cooling Feature that eliminates Pipes for All Models.
Real-Time Power Feedback Control YAG Laser Welder
High-efficiency, high-quality welding
A highly efficient power supply has been developed that holds down high frequencies to protect the environment. Since single-phase 200/220/240 VAC ±10％ is used, power supply requirements are flexible, even when this device is used overseas.
Optical fiber delivery System
A maximum of three branches are possible including energy sharing and time sharing.
Improved rise speed and energy efficiency
The laser output startup time has been reduced to about 1/20th of that for previous models. Additionally, the pulse width can be set under 5 ms in units of 0.02 msfor short-time welding, which is five times the precision of previous models.
Pulse repetition rate
Welding and processing have a maximum repetition rate of 30 pps.
ML-2052A
A light condensing diameter of 40 m is achieved with the compact, highbrightness laser oscillator. This enables a welding spot diameter of 80 m for stainless steel.
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Performance and quality.
Compact laser source for spot welding
Laservall’s Kubo family for spot laser welders is based on the use of innovative solutions for precision welding applications.
Characterized by its compact and ergonomic design, the Kubo source is available with power levels from 20 to 100 W.
This power range and a simple advanced user interface make the Kubo family suitable for basic manual workstations and for integration into automatic welding systems.
Advanced Pulse Filling™ and Pulse Modeling - PWM technology, enabling the creation of specific laser pulse shapes for optimizing the quality, strength and physical appearance of welds;
the Fiber Optic Delivery System enabling extremely even distribution of the energy throughout the weld spot (Flat Top Beam Profile);
the Off-Line Feedback system for improved long term power stability.
Kubo’s OFF-LINE feedback feature enables the system to offset automatically any lamp degradation or optical misalignment.
This important feature ensures a stable output power throughout the life of the lamp, ensuring consistent performance and long lamp life.
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Inverter type power supply for spot welding (resistance)
Average rate 1000 - 2000 Hz
18 to 72 KA standard - Parallel to strong currents
QUALITY - PERFORMANCE
- Provision of energy very quickly
- Time welding reduced
- Low projection area
- High quality welding
- Increased speed welding
- Ideally suited for hard coating materials
- Welding of non-ferrous materials (aluminum - copper - brass - etc ...)
- High reproductibility of welding points
- Loop and exhibit no influence on the welding
- Ease of integration transformer welding weight and small size (board)
ECONOMY
- Performance (70%)
- Reduction of energy consumption
- Reduced infrastructure costs
- Need cooling reduced
- Low wear electrodes
CONTROLLER FOR THE RESISTANCE WELDING
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