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Labware
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Hydratron has many years of experience designing and manufacturing hose test rigs to suit many applications.
We can supply proof, burst and impulse test rigs / benches for testing with either gas or liquid at pressures up to 45,000 PSI ( 3,000 Bar )
Single or multi station test manifolds can be fitted mounted within robust safety cabinets. These cabinets are fitted with fully interlocked doors to ensure that pressure cannot be applied to the hoses under test until the doors are fully closed and locked in position.
While simple manually controlled test rigs are readily available for proof testing hoses at local hose distributors, fully PLC controlled machines can also be designed to suit production lines.
Standard instrumentation includes analogue pressure gauges but full data logging facilities can be supplied as an option.
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STATIC PRESSURE: 2000 bar
IMPULSE PRESSURE: 2000 bar
PRESSURE CONTROL: semi-autom.
TEST: semi-autom.
GRAPHIC PRINTER: OPTIONAL
TYPE OF DRIVE: pneumo-hydraulic pump
TEST MEDIUM: oil
N° MANIFOLDS: 2
N° MANIFOLD CONNECTIONS: 15x1/4" BSP
SLIDING MANIFOLDS: included
PRE-FILLING: semi-autom.
SAE CONNECTIONS: OPTIONAL
PRE-FILLING FLOW: 25 L/min
HOSE EMPTYING SYSTEM: semi-autom.
PRESSURE DISCHARGE: autom.
PRESSURE GAUGE: digit.
PEAK PRESSURE MEMORY: included
CYCLES/MINUTE: 2 (Ø 3/16" L=2000 mm P=2000 bar)
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BENCHMIKE 283 - Off-line tube samples ID/OD/Wall Measurement System
For precision ID, OD, and Wall Thickness measurements, simply place a tube sample on the ID/OD/Wall fixture and the BenchMike will calculate all the dimensions. The ID/OD/Wall fixture can also automatically rotate a sample to a pre-defined number of positions for measurements at multiple points around the product. This rotation allows for the calculation of concentricity and ovality of the tube. The graphical user interface has options to view the rotational cross section of the product and a graph that shows deviation or variation at the various rotational degrees of measurement.
Features:
* Measures over tube samples of diameter from 0.075 up to 50mm (depending on fixture used)
* accuracy of +/-0.9micron
Benefits:
1- Ease of use & repeatability from one operator to another
2- Accuracy of measurements thanks to the laser scanning technology
3- User-friendliness of the graphical interface and of the principle of measurement
Several fixtures are offered to measure outside diameters/other dimensions of tubes: V-blocks, rotating mandrels, translation slides...
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High-pressure hoses or hose assemblies have to be tested before delivery. The requirements are going further then only pressure testing. More often end users ask suppliers for more specific characteristics of hoses.
Resato hose testing machines are delivered to end users in a production environment as well as hose distributors and hose testing laboratories. The Resato machine will give you a certificate which is your quality release document.
Examples of applications in the hose tes
Hydraulic pressure testing.
Gas pressure testing.
Burst pressure testing.
Length, rotation and expansion measurements during pressurization.
WE ARE LOOKING FOR A DISTRIBUTOR IN ITALY. Please contact us if you are interested!
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Hydrostatic Test Stand
SAE J517-100R SAE J2044-2002 ASTM D1598-1599 ISO1167
Application:
- For Burst test and Proof Pressure test on various of Hose, Tubing, Pipe and Coupling.
Technical data:
1) Test pressure: 0-400Mpa
2) Test port: 1-2ports
3) Pressure precision: ¡À 2%FS
4) Timing range£º1second¡«1000hours
5) Test medium£ºWater/Oil
6) Medium temperature: -40¡ãC¡«150¡æ¡À3¡ãC (*Optional)
7) Driven air supply: ¡Ü7bar@1.6NM3/min
8) Computer power supply: 220VAC,2phases,50Hz(Customized)
2. Impulse Test£¨Cycling Test£©
ISO 6803-1997 ISO6802 SAE J 343-2001 SAE 100R SAE J1405-2005
Techinical data:
1) Test pressure: 0-70MPa£¬Accuracy: 0.1Mpa
2) Frequency: 0¡«1.5Hz (depends on the volume and physical character of the specimen)
3) Ambient temperature: -40¡«150¡À3¡ãC
4) Medium temperature: -40¡«150¡À3¡ãC
5) Test quantity: 2¡«8pcs
6) Medium: Hydraulic oil or DOT
7) Life time: £¾10million times
8) Test waveform: basic square waveform, T waveform, triangle waveform, sine waveform *
9) Mounting: 180¡ã or 90¡ã£¨as per the standard£©
3. Volumetric Expansion Test
SAE J1401
Techinical data:
1) Test pressure: 0¡«40Mpa
2) Test port: 1port
3) Precision of pressure transducer: 0.5%FS
4) Precision of constant pressure: -2%¡«+2%
5) Timing range: 0¡«120mins
6) Rate of pressure rise: 103MPa/min¡À5%
7) Buret measuring range: 0¡«2mL Accuracy£º0.01mL
8) Sampling SS tube: Length:305¡À6mm, Out diameter: 6.3mm, Thickness: ¡Ý1.52mm
9) Calibration: correction factor¡Ü0.04ml@10.3Mpa
10) Standard power supply: 220VAC, 2phases, 50Hz
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.Hose size : 1/4" to 2"
.Max. test pressure 1.500 bar (21.000 PSI)
.Maximum hoses per test : 5 hoses
.Manifold : 5 outputs 3/8" Whitworth
.Test liquid : water
.Air inlet : 8 bar
.Internal light is optional
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"BPSXX/A" are test stands for burst test and static test of flexible hoses or other hydraulic components. (Versions up to 3000, 5000 or 6000 bar)
BPS XX / A are test stands for burst test and static test of flexible hoses and other components as coupling, valves, cylinders etc, through a circuit with an
air driven pump.
The machines allows to test one component at the same time.
The connection system has two manifolds, one fixed and one movable. Is possible to test hoses with every type of fittings. The connection is made screwing the hose fitting to the adaptors thread.
The cycle of test stand allows:
- connection of the hose ( component );
- control of screw type;
- proof test: min. pressure 150 bar (2,175 psi) for BPS30 30 bar (435 psi) for the others
- burst test;
The test stand can use a hydraulic oil or also emulsion water-oil.
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RTS A2 is the smallest in the RTS range of automated storage / sample management solutions.
Perfect for smaller labs requiring reliable, high integrity automated sample management, it combines industry standard robotics with robust RTS sample tracking / ordering software.
A2 operates from ambeint to -20degC, is flexible, easy to install and use, and can even be relocated without disturbing the samples.
Designed for collections of up to 76,800 samples, as standard A2 includes:-
•Fully automated sample storage
•Robotic cherry picking
•Sample tracking / ordering software
•12 months warranty
•Support package options
For technical details of this product, please visit the downlaod section above. Alternatively contact an RTS Specialist by emailing lifescience.info@rts-group.com or call +44 (0)161 777 2065.
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Designed specifically to test Concrete Pipe Joints to European Standards, the ATO Stoppers represent a portable, low cost method of testing.
Pipestoppers™ ATO Stoppers and test plugs are available in all sizes from 300mm - 1800mm. Each ATO is manufactured to the specific pipe size with a variation of + & - 6mm.
The stoppers comprise an inflatable outer ring with a 5mm thick closed cell neoprene rubber out, bonded on for excellent sealing properties.
Each stopper can be used as a test end or a blank end and they are totally collapsible and light in weight, making them easy to handle.
Each stopper has a soft central membrane, with a Schrader valve for inflation. They are also fitted with a preset and tamper proof relief valve.
A pull tag is fitted for deflation and there are no removable parts.
A hook and loop strap is provided to attach a gauge and a pull out strap is provided too. An on/off tap can be opened to vent the air.
ATO stoppers are manufactured and tested to BSEN 1610 - 1998.
The safe working pressure is 0.2 bar (2.8 psi, 200 mbar or 20 kpa)
Inflation can be carried out with a small, low cost hand pump or a rechargeable inflator.
A moulded connector for the inflation hose is provided.
Patent Number 8361283
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