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Model GTL-UNI Case Packer (Goodman Universal™) Overview
The Pearson GTL-UNI Case Packer (Goodman Universal™) is a fully automatic case packer for horizontal packing, custom built to your project specifications.
Designed to Perform
The GTL-UNI utilizes a 4-axis system to pack flexible, rigid or semi-rigid products into any type of case, tray or other shipping container at speeds up to 200 packages per minute. All pick & place motions and case transfers are servo controlled for smooth and reliable handling of your product and cases.
The GTL-UNI is custom built based on your packaging requirements. It can be equipped with one or two product conveyors, allowing for two sources of product to infeed into the packer. The layer forming conveyors are also customized based on the product type being packed. High speed applications are enhanced with additional pick heads or the patented Independent Carrier System (ICS) conveyor.
Fast Changeover Capability
With a two minute no-tool changeover, the GTL-UNI can run different pack patterns quickly, reducing your downtime. Need to pack a new product? The GTL-UNI is easy to redeploy to different packing lines with simple programming changes and affordable change parts for new infeeds and pack patterns.
Reliability Plus
TheGTL-UNI is engineered and manufactured for continuous, reliable performance. Because Pearson Packaging Systems employs the very latest in lean manufacturing and Six Sigma quality control processes, you can rest assured that the GTL-UNI will meet your needs for many years to come. Plus, every GTL-UNI is supported by Pearson's team of service and technical support professionals who are available 24-hours a day, 7-days a week-worldwide.
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What does it do?
- Our robotic top loaders allow you to place a variety of packaged products directly into cases, trays, crates, and other types of secondary containers.
How does it work?
- Product is collated into a group using one of our custom collation methods. The product is then picked by a specially designed end-effector. The fully servo-driven robot ensures smooth placement into the secondary container.
What can I pack?
- Bags, pouches, flow-wraps, thermo-formed containers, as well as a variety of rigid containers such as cartons, cups, bottles, etc.
How productive is it?
- The top loader can pack up to 300 products per minute when using our Smart-Trak™ collation and up to 300 bags per minute when using our Smart-Bin™ collationEven higher speeds can be reached with rigid containers. Our latest project involved speeds at 900 cups per minute!
How is the changeover?
- End-effectors can be changed out within 30 seconds using a simple clamping mechanism. Most settings can be created from the operator panel and saved as unique product codes. The robotic motion is also easily changed and saved as unique product codes.
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The Hartness Model 835 Flex raises the standard for flexibility and reliability in medium speed, vertical case
packing. Engineered versatility is the heart of the system. The machine’s broad options package gives it the
flexibility to handle a wide range of container types, shapes and materials. Glass, plastic, cans and paperboard in round and non-round configuration, and ranging in size from 2 ounces to 2 1/2 gallons, are all easily handled in the Model 835 Flex. Depending on size, containers can be packed in multiple tray or case configurations for increased throughput speed. An integrated high speed laner option ensures integrated responsibility for the laning and conveying of difficult shaped bottles. The air transfer option allows for the case packing of a variety of difficult shaped containers including reverse tapered bottles, flasks, chimed cans, and trigger bottles.
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Ascent® Top Load Cartoner
The Jones Top Load Cartoner is an intermittent motion machine offering unique versatility, efficiency, and innovation. Integrated feed, forming, loading, closing, and discharge functions provide a nearly endless range of capabilities.
Features and Benefits
- Speeds up to 120 packages per minute
- Single horizontal magazine with blank feeder
- 2, 3, 4, 5, or 6 station tools
- Carton forming with glued bottom
- Combination of continuous and intermittant motion for maximum performance
- Extensive range of standard and unique formats
- Literature feeder/component verification options
- Product infeed collation capabilities
- Flexible tooling-based changeover approach
- Color touch screen operator interface
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DP Drop Packer
The Combi DP is an ultra-compact solution for packing the widest range of rigid containers. This exclusive design integrates a case erector and case packer into the smallest footprint in the industry for reliable case packing productivity.
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Technical specifications
Performance
TL 1: Up to 10 cases/minute, depending on product and collation.
TL 2: Up to 20 cases/minute, depending on product and collation.
TL 3: Up to 30 cases/minute, depending on product and collation.
Various machine models for different sizes available:
Size range from to
A 180 mm 620 mm
B 150 mm 400 mm
C 150 mm 620 mm
Other sizes on request
Control
Siemens
Allen-Bradley
Power consumption
Machine: 10 kW
Hotmelt: up to 7 kw
Air consumption
0.62 NL/box, 6 bar, 1/2" - connection
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Automatic Case Packer
Model PL-01
MACHINE SPECIFICATION
The PL-01 series is a fully automatic case packaging system designed to a variety of products into a Regular Slotted Case (RSC style).
the PL-01 case packer automatically takes a corrugate blank and feeds it into the machine. It is then erected and positioned for loading,
after which the flaps are closed and sealed for palletizing.
Designed for quiet low maintenance operation, the PL-01 features an air Venturi system that assures opposing cup opening of cases for higher production rates.
PL-01 designed for versatile corrugated case handling capability, no change parts are required in the case handling area of the system.
LEAD also offers a wide variety of loader, accumulation, and infeed sections to solve your toughest case packaging needs.
OPTION:
- Servo drive
- Pressure sensitive tape closing.
- Open flap detection.
- Length of magazine (up to 3000 mm long).
- Date coding .
- Stainless steel construction.
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Smooth controlled movements for optimum product loading
Wide trajectory range
High speed
ADVANTAGES:
Controlled and accurate product gripping and loading
Robust mechanical design
All types of product infeed possible
TECHNICAL CHARACTERISTICS:
Customised gripping tooling designed to protect your bottles and labels
Loading funnel adapted to your specific case design (including cases with dividers)
Central control system in order to manage the acceleration ramps
PERFORMANCE:
Payloads of up to 48 x 75cl bottles
Quick and easy size changeovers
Speed: up to 22 000 bottles/hour
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Case Filling Machine KF 350
- max. 120 bags / min
- 50g - 3000g
- box size range up to 400 x 300 mm
Case Filling Machine KFTW
- max. 180 bags / min
- 50g - 3000g
- box size range up to 400 x 300 mm
Case Filling Machine KS 400
- max. 120 bags / min
- 50g - 3000g
- box size range up to 600 x 400 mm
Case Filling Machine KP 400
- max. 100 bags / min
- 50g - 3000g
- box size range up to 400 x 300 mm
Case Filling Machines KF 350
- Simple to operate
- Quick sizechange to other packs
- Motorised height adjustment
- Flexible packing patterns
- Solid and compact machinery
- On-board electrical cabinet
- SIEMENS S7 PLC with Siemens interface
The Case filling machine KF 350 collates bags and drops them by gravity into standard pre-erected cases. The packs (generally FFS bags) are conveyed, lying flat, into the Model KF 350 case filling machine. The bags are equalised between top and bottom belts as they enter the system and are then accelerated by a second conveyor. A dividing conveyor and a system of pack stops allows the bags to form a layer, two bags wide, on top of the flaps. If needed, the flaps can be equipped with belts to assist bag transport and layer formation. When each layer is complete, the flaps open and the bags drop by gravity into the case. The cycle continues until the correct number of layers transfer into the case. Where layers are more than two bags wide, the case is indexed underneath the release flaps as the bags are dropped in. Optional, a top pusher and vibrator can be integrated in the line.
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TOP LOADER MP 230/230S
Packaging machines for grouping ,picking and placing cups/containers into carton trays/boxes .
Capacity : 5000-43000 cup/hour
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Case Packer FCP-550VA
The FCP utilizes a dual system of flights to control, orient, and unitize groups of products providing an efficient yet simple operation
- One Case Packer designed for a multitude of product shapes, styles, patterns and production demands Line change from Cartons to stand-up pouches? – No Problem
- Multiple product “row and layer” configurations and case pack patterns
- Smooth – easy motions
- Controlled “Layer Pack” loading assures “in the case every time!”case packing
- Dual, independent collator design increases speed through multi-axis design
- Compact machine footprint design for tight spaces and production changes
- Integrate directly with Yamato CheckWeighers and/or addition equipment
- Stainless Steel Construction
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TOP LOAD CASE PACKER
The top load case packer of type "pick and place" assembles cardboard boxes from a flat blanks, puts the products inside them thanks to a tripod manipulator and closes the boxes. The machine is flexible and versatile. Due to a simple change of tools, it can pack in a variety of boxes such as:
- wrap boxes
- eco wrap boxes
- simple trays
- shoulders trays
- SRP tray
- tray and lid
The 5 axis manipulator, enables a flat packing, upright or on the side. The manipulator is easy to set. There is no need for any former products preparation. Thanks to its design, the case packer is flexible and user-friendly and has a quick changeover time.
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The most product gentle way to fill transport packages.
The perfect connection of control and driving technology enables the gentle filling of transport packages with fragile products at a high performance.
In combination with appropriate machines for erecting and closing of transport packages or other peripheral equipment a system solution – especially adapted to the requests of the customer – is available
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Operational Details
It is a fully automatic servo controlled vertical case packer where all the operations are automatic right from case erection, collating of products, loading of products in the case and sealing (taping / gluing) of the case. The entire case packing operation is done on one single compact machine that requires only one person to operate it. The case packer is having balcony construction and incorporates the latest technology for operation. The case packer can be integrated with automatic palletizer for further automation.
Applications
Products: Can handle various products like bottles, cartons, tetrapacks, containers, jars, tubes, tins, cans, pouches etc. and pack them directly in shipper cases.
Industries: Pharmaceuticals, breweries, food, beverages, lubricants, paints, chemicals, personal care, home care etc.
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The Series 12TM boasts quality construction in a small footprint. It accommodates a wide range of case sizes to fit nearly any application. The case type used the Series 12TM is regular slotted cases (RSC). It achieves speeds up to 17 cases per minute (product and pack pattern dependent) with pick-n-place product loading. Other value added features include the industry standard Allen-Brandley 7" Plus PanelView touch screen and case sealing options.
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Machine that directly introduces product layers within the box from the stop, especially dedicated to the fitted one of bottles, jars, flow-pack, bags, bottles, etc. even products of irregular forms.
With completely abalconada mechanical structure, allows the maximum cleaning, for the change of format it uses as all the machines CAM the system of fast change by mechanical memories and is managed and controls his operation by means of PLC.
Systems of impression and application of labels can be provided.
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