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- designed for different production facilities
- based on accumulative roller chain conveyor or roller conveyors with accumulative friction rollers
- pallets or technological support plates (carriers) with transported material may lay directly on chains or rollers
- enable stopping-down of transported material at requested positions (and working on it), its accumulation, unloading of finished products from lines and return of empty pallets (carriers) on the beginning of assembly process
- assembly lines can be supplement with accessories - turntables, transfer tables, lifting or shifting devices, scaling, steel-strapping machine, wrapping machine, packaging machine etc.
- working positions can be equipped with overhead structures for lights, portable tools support rails, other pneumatical or electrical devices
- special lifting and turning equipment allow to manipulate with products on palettes (carriers)
- usually we delivery it with control system in accord with customer's wishes
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Description
The outstanding features of our LS fast cycling assembly system are:
* Short workpiece carrier changing times
* Modular design
* Completely jerk and impact free motion
* Flexibility: Any combination options
View a LS280 system in action: click on the video
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MONTRAC - is an intelligent conveyor system for manufacturing and logistical processes.
Montrac systems are flexible, simple, and user-friendly; the possibilities are nearly limitless. Montrac has been optimizing production processes and conveying system in innovative companies worldwide for over a decade.
Get on the right Trac: Montrac!
The Montrac intralogistics solution guarantees that products are moving to the right point at the right time with the best quality. But there is also a need to take the most efficient path. When increasing productivity, it is common to think that more machines are needed, but this is not always the case! The real way to increase the productivity is to organize and automate the material flow. While this is not always feasible with traditional conveyors, Montrac can do this in a simple, profitable, and flexible way.
For more informations about the intelligent conveyor system "Montrac" visit www.montech.com!
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Mode of Operation:
The cam-controlled TAKTOMAT lengthwise transfer system, series LF, is designed for applications with linear workpiece flow and high stroke numbers, while maintaining consistently precise positional accuracy. The highly-exact aluminum alloy chain links are lead over track rollers on hardened, ground track ways. The shock and jerk-free drive is realised via a TAKTOMAT cam indexing table. Hardened drive step wheels with semi-circular notches on the circumference transfer the movement
free of play to the chain links. At the other end, the direction change of the chain links is realised via fixed, hardened cams with corrected geometry to balance the polygon effect. The construction of the lengthwise transfer system is based on a building block principle: the constant drive and switching stations can be extended by insert components,
depending on the required number of chain links and processing stations.
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The Rexroth TS 2plus transfer system is a multi-talented system, which guarantees economic production. It is a diverse modular system that meets the requirements of a broad spectrum of different products.
Special TS 2plus units
Apart from the different types of conveying media (polyamide belts, toothed belts, flat top chains and accumulation roller chains), the TS 2plus also provides an abundance of specific units including curves, transverse conveyors, position and drive units. In addition to this, the time and effort spent on planning and designing can also be reduced to a minimum thanks to the predefined macro modules.
TS 2plus Heavy Duty
The new heavy-duty components of the Rexroth TS 2plus transfer system optimize transport of heavy workpieces on small surfaces. The systematic use of steel parts instead of synthetic ones in critical areas permits continuous loads up to 200 kg per meter. Reinforced conveyor profiles and stainless steel guides combined with sturdy conveyor chains open up new applications in a variety of industries.
TS 2plus Lean
Lower investment and maintenance costs, as well as fast commissioning, are the main features of the TS 2plus Lean. Its easy-to-install components are optimized for small and light products of up to 10 kilograms. Users are thus able to save up to 20 percent right from the procurement phase, as compared to conventional solutions. Low overall costs for linking manual workstations and automatic stations in the TS 2plus Lean system enable streamlined production in, for example, the automotive supplier industry, electronics industry, or medical technology industry.
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Very often used for the mechanical components assembly for automotive.
the differents possibilities allows to built the layout that you need.
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Convoynort on request includes the system automation. The summary, time management, operating modes, etc. are displayed on a screen.
Convoynort trains maintenance personnel and users.
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Original GTS von KMT
Continuity and consistency in product development and decades of experience and uncompromising quality of our products in the European market get us in a prominent position, which appreciates of many customers.
Flexible Assembly systems
Workpiece carriers GTS, Transport systems
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Rollers of handling assembled in "skewer", omnidirectional, diameter 48mm, working load 10Kgs, diameter 80mm, working load: 50Kgs
P.U. starting from 8 HT. Improvement of the work conditions
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The Rexroth TS 2plus transfer system is a multi-talented system, which guarantees economic production. It is a diverse modular system that meets the requirements of a broad spectrum of different products.
Special TS 2plus units
Apart from the different types of conveying media (polyamide belts, toothed belts, flat top chains and accumulation roller chains), the TS 2plus also provides an abundance of specific units including curves, transverse conveyors, position and drive units. In addition to this, the time and effort spent on planning and designing can also be reduced to a minimum thanks to the predefined macro modules.
TS 2plus Heavy Duty
The new heavy-duty components of the Rexroth TS 2plus transfer system optimize transport of heavy workpieces on small surfaces. The systematic use of steel parts instead of synthetic ones in critical areas permits continuous loads up to 200 kg per meter. Reinforced conveyor profiles and stainless steel guides combined with sturdy conveyor chains open up new applications in a variety of industries.
TS 2plus Lean
Lower investment and maintenance costs, as well as fast commissioning, are the main features of the TS 2plus Lean. Its easy-to-install components are optimized for small and light products of up to 10 kilograms. Users are thus able to save up to 20 percent right from the procurement phase, as compared to conventional solutions. Low overall costs for linking manual workstations and automatic stations in the TS 2plus Lean system enable streamlined production in, for example, the automotive supplier industry, electronics industry, or medical technology industry.
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Flexible and economical industrial system adapted to conveying workpiece carriers on assembly lines with automatic or manually operated work stations.
Workpiece carriers are conveyed on two parallel belts which leave necessary room from stoppers, positioning units...
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Transfer lines are suitable for high volume production. If there are requirements for limited part flexibility, a shorter cycle time and if space is an issue, then these requirements can be met. Transfer lines are also indispensible for heavy-duty metal cutting or if high precision machining has to be performed.
The individual machining sequences are divided into several stations arranged in one line (sequential) and connected with a rigid transport system. The single stations can only perform one machining operation as previously defined. The downtime of one station causes the whole line to come to a halt and thus the output goes down to zero.
Transfer lines systems are constructed from modular units. This design ensures that the Transfer lines can be installed quickly in their final position. The individual stations are so-called "hook" stations, and this enables the line to be started up one station at a time.
The main advantages of the standardization of the slide units are:
* smaller stocks of spare parts
* greater flexibility in conversions
* simplified maintenance and overhaul
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Multi-direction moving of loads.
Handling table made of steel balls for loads up to 60 kg/m.
Produced according to your dimensions.
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| ... products without technical information |
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Transfer SpeedFeeder has been developed especially for automatization of presses with multi-tool sets. Easy to operate with a hand-held terminal and AP&T's software LOGOS. Very high stiffness is reached with parallel motion of motors, this gives possibility to use high accelerations during clamping and lift motion.
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Transfer systems for the transport of parts with the help of gripper rails in the complete sector of non-cutting shaping.Our transfer systems combine both the individual tools of a transfer press, as well as linking individual presses.
In accordance with the existing technical capabilities and customer needs are different sizes and variants feasible.
The equipment are based on our approved mechanical subgroups and a modern control and drive technique. The control control systems are preferably equipped with integrated Siemens components. By request are other control units available, for example by Allen Bradley.
Our transfer systems are fee-programmable which means that the positions and the displacement courses of the gripper rails (closing, lifting and transport) can be determined by the program within the limits of the technical data. According to the application or the specification the individual servodrives are synchronised either to each other or to the press run.
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The Leanmaster, the economic solution for filling tablet containers, was designed to permit the integration of various functions such as deburring and de-dusting, metal detection and in-process control. The tablets are discharged into their containers by vertically and horizontally pivoting conveyor belts. The fully automatic discharge can use up to 99 containers, which can, for instance, allow fast and easy removal on pallets. The Leanmaster is operated through the familiar user interface at the press terminal.
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PMT: transfer line for quick EPS or EPP moulding of simple and complex items.
Ideal for large series (home appliance bases with film coupling, etc.)
The system holds three half-moulds that allow for simultaneous operations in masked times, like loading and unloading on one side while moulding on the other.
This series offers a wide range of mould area sizes, from 925x725 to 1200x1600 mm. The PMT supports multiple optional accessories and automation for loading (films, inserts...) and unloading of the processed items.
Alessio is about to introduce a new PMT model specially designed to load thermoformed caps and complex inserts, for the helmet market and others. This new solution will offer multiple advantages:
- Double production capacity of complex items
- No down times for load/unload
- Zero cost for special tools
- Total operator safety
- EPS moulding with inserts and complex geometries
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| ... products without technical information |
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Tool Change Rack - DUNKES Check-Lift System
Tool weight:
* up to 5000 kg
Plants/Systems
* Combined presses for blanking and drawing methods inc. tool ba and automatic loading and unload
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The PPS can be mounted to the back or side of the press. In many cases it is fixed permanently, but swing-aside and even mobile versions are also available. Configuration and layout are flexible, allowing the system to be adapted to virtually any environment
* die Xchange time 15mn
* accurate, repeatable positioning
* stroke up to 2,40 m
* built-in safety mechanism using sensors to monitor movements
* ready for full electric control, optionally with appropriate switching module
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| ... products without technical information |
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| ... products without technical information |
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AP&T has several production solutions for customers who require large volumes and details that require multiple operations.
This type of production solution is well suited for running cut blanks, circular as well as square, or for coil feeding directly into the press.
The tool set in this plant consist of several tools and tool changes are easily carried out through the long side of the press.
The hydraulic press runs continuously and has robust guidings for the best possible absorption of deflection forces.
The transfer feeder is especially designed for press automation with tool sets in multiple steps. The machine has three axes and is mounted directly on the press frame. The transfer feeder rails, where the gripper fingers are mounted, are easily exchanged when running different products.
The plant is equipped with an operator's terminal for optimal control and supervision of the entire press line. This terminal controls and supervises all machines in the line.
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