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- indexable inserts positive, fixation by screw (for tool-holders with ISO code S...)
- negative inserts fixation by Lever (for tool-holders with ISO code P...)
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ISO cast iron turning - The wonder cutting tool material
WAK 10new is the new wonder cutting tool material from Walter for turning grey and nodular cast iron, as well as for hard machining of steel materials.
This new indexable insert in a Tiger·tec® execution ensures the highest tool life, while simultaneously guaranteeing maximum process reliability.
This has enabled our engineers to set a new benchmark in terms of productivity.
WAK10 New - the wonder cutting tool material
Maximum tool life thanks to the new, high-heat resistant substrate
Maximum process reliability due to increased cutting edge stability
Maximum cutting speed due to 100% more aluminium oxide in the coating
The benchmark cutting tool material for cast iron machining
WAK family - the complete product range
NMA – the Safe one
- optimum for medium machining and roughing
- "classic" cast plate without chip breaker groove
T02020 – the Protected one
- 20° protection chamfer at the cutting edge
- maximum process reliability in cast iron machining
NM 5 – the Solid one
- low cutting forces due to positive chip breaker groove
- also perfect for inner machining of cast iron components
NM – the Quick one
- best surface finish
- halves the cycle time thanks to the "Wiper effect"
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CUT-GRIP offers the complete solution for internal machining of grooving and turning applications.
HELITURN is ISCAR's insert with 4 cutting edges, especially essential in roughing applications where high removal rates are desired.
FEEDTURN, with 2 cutting edges ensures a high degree of stability, even at high feeds.
PENTACUT, for multifunction applications including grooving, parting, recessing and chamfering.
ISOTURN features interchangeable boring heads mounted on carbide shanks.
JET-CUT is a new family of tools for grooving and parting of hard materials, similar to the DO-GRIP but with 3 times the output due to internal coolant.
MODULAR-GRIP has all Grip systems in a single tool, for parting, turning, grooving and facing
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PVD coated carbides consist of a cemented carbide substrate over which titanium compound such as TiN is coated to about 1 to 3 µm thick by means of a physical vapor deposition (PVD) method. Because of the lower coating temperature, the substrate does not form any brittle harmful layer and can maintain the original shape and dimension. The Ti(C, N, O) base coating is superior to TiN coating in wear resistance and (Ti, Al)N base coating has a higher resistance to oxidation. Due to the excellent toughness of both the coating and substrate, these grades are suitable for interrupted cutting. Their sharp cutting edge allows the grades to be used for cutting difficult-to-cut materials which tend to be work-hardened
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Turning Inserts and Inserts
Kennametal offers a wide variety of inserts, toolholders, and boring bars to boost lathe productivity and profitability. The KENNA PERFECT Selection System of grades, geometries, and application guidelines provides optimal solutions for metalcutting needs - no matter the workpiece material. Inserts are available in flat top and chip control geometries with both molded and ground peripheries, compatible with clamping, indexing, and screw-on holders.
K-Lock Inserts
Ideal for deep grooving and profiling
Kendex Negative & Dimple Style Inserts
Higher speed turning on cast iron, hardened materials, and high-temperature alloys.
Kendex Positive and V-Bottom Inserts
A complete line of carbide and advanced material inserts for high-speed machining on steel, hardened material, and high-temperature alloys.
Kenloc Inserts
The first choice for general machining of all materials on medium to large lathes.
Screw On Inserts
The first choice for ID turning of all materials and OD turning on small to medium-sized lathes.
Top Notch Profiling Inserts
The first choice for high-production profiling.
Top Notch Turning Inserts
The first choice for high-speed roughing and finishing of cast iron parts.
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Long, predictable and reliable tool life summarize the grades in the Seco Tools' assortment of general turning grades. "Double your tool life", "Solutions to the stainless challenge" and "The ultimate grade" are attributes given to these grades.
Seco Tools' general turning program consists of three parts - TK1000™ and TK2000™, the Duratomic grades TM2000™, TM4000™ and TP2500™.
The General Turning Grades:
TP1500
TP1500 is an extremely wear resistant grade ideally suited for high speed turning operations in various kinds of steel.
MR6 Chipbreaker
MR6 is designed for peak performance in medium-rough turning of steels.
TS2000/TS2500
Inserts that cut faster, work harder and lasts longer. A new generation of grades for heat resistant alloys.
TP2500
Long, predictable tool life and the probability for an increase in cutting data make TP2500 the obvious choice for high volume and limited/unmanned production.
TM2000 AND TM4000
Duratomic is the main reason for the exceptional tool life and capability for increased cutting data. It makes TM2000/TM4000 the easy choices for high volume and unmanned production.
TK1000 AND TK2000
TK1000 and TK2000 have been developed for cast iron turning and provide reliability, improved cutting data and increased tool life.
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Improved levels of performance across the board from these two steel turning stars
These steel grades complement each other perfectly sharing the same hard line approach to metal cutting. They are durable, versatile, predictable and secure and with their no compromising attitude you have the best solutions in steel turning.
GC4225 is the first choice from roughing to finishing, whether small part machining, bar peeling, or parting and grooving, it even makes light of heavy turning.
When GC4235 is for :
- deal for demanding difficult surfaces, interrupted cuts and lower speeds
- Even works well in stainless steels
- Secure enough to run in unmanned and automated production even in unstable conditions
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Designed to enhance productivity, Turning inserts with new coatings and geometries to meet the demands of any application - work piece material, heat treatment and part configuration. Wiper inserts for high feed finishing and semi-finishing. Also available is the unique new Back Facing inserts - chip control for difficult out-facing applications.
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Posimatic™ - Swiss Automatic
Stellram has a range of tools for use on Swiss Auto type lathes with small cross section shanks from 0.375” (10mm) square to 0.750” (20mm) square. Grades and geometries are available to handle the specific feeds and speeds associated with these machines.
Some other features of this program are:
- Nose radii starting at 0 for excellent surface finishes and sharp internal corners
- New –62 geometry and new PVD technology
- Equal shank and tool tip dimensions on all toolholders for programming ease
- Boring bars with standard coolant holes to aid in chip evacuation
- Part-off inserts from 1.6mm/0.063” to 3.0mm/.118” widths
- Integral shank cutoff and grooving holders for maximum rigidity
- Back turning holders and inserts for turning behind a shoulder eliminates additional operations
- Tungsten Carbide reinforced boring bars to eliminate chattering
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The surface plate centers are very portable and can be used
With less strain and effort the the heavy cast iron base centers
, without sacrificing accurancy .they also minimize space requirements on your surface plate .
All components are replaceable including the hardened tool stell centers
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A new concept from Sandvik Coromant is set to provide significant performance benefits in profile machining; the CoroTurn TR® offers a more stable clamping and improved security via a robust T-rail interface between insert and holder.
Profiling operations place extreme pressures on the tool, and conventional clamping designs often leave the insert open movement during machining which reduces component tolerance and quality.
To combat this, the T-rail design uses horizontal and vertical rails to provide a stronger support for the insert in the tool holder to reduce insert movement, leading to the production of higher quality, closer tolerance components. Further stability can also be achieved via a long insert screw which reaches deep into the holder to clamp the insert firmly in place.
The two cutting edge design utilises optimized geometries and facilitates the requirements of good chip evacuation, needed to offer more continuous, uninterrupted machining.
The CoroTurn TR® is designed for turning operations using -V (35۫) and -D (55۫) style inserts and is well suited to medium to finishing applications and the operational demands of modern multi-task machining.
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Solid Carbide tools for working in small bores (from diameter 2.1 mm).
These tools are made for the high tech, medical & small components industry.
They are used in machining centers or conventional machines.
The Tiny Tools are available in the excellent BXC TiN coated grade, for machining a wide range of stainless steels in low cutting speed.
These tools can perform the following applications -
Boring
Back Turning
Profiling and Boring
Threading
Chamfering and Boring
Grooving
Face Grooving
All tools include cooling channel on the shank, enable the cooling fluid to reach efficiently the cutting edge, for easy chip removal and smooth cutting operation.
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Partial Profile
Partial profile threading inserts are available in two types with thread angles of 60° and 55°.
- 60° TYPE (ISO and Unified)
- 55° TYPE (British Standard Whitworth)
The partial profile inserts cut without machining the crest of the thread. The same insert can be used for a range of different thread pitches.
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Threading Systems
Kennametal offers two standard tooling systems to meet your threading application needs:
LT - Laydown Triangle Threading for fine-pitch threads
Top Notch Threading for superior performance in heavy-duty machining applications
LT - Laydown Triangle Threading
The solution of choice for general use and adjustable shim applications.
Top Notch Threading
The ideal solution for for heavy-duty applications.
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This toolholder, for use with Seco Tools' range of Snap-Tap® thread turning inserts, features the Anti-Twist™ insert locking system to provide incredibly secure insert holding. The Anti-Twist system has two significant design features.
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