General descriptionThe OCTOPUS system is a modular vacuum gripping solution designed for palletising robots and general vacuum handling. It adapts to objects of many shapes and materials (provided the object does not have excessive transpiration) and can grip surfaces that occupy only a small fraction of the total suction plate. Maximum lift capacity is proportional to the effective gripping surface. Standard OCTOPUS units are available in various sizes and configurations and can be customised on request.
Standard composition- One or two compressed air-fed vacuum generators (ordered separately for most items; some small units include them in the code).
- Anodised aluminium open box with built-in stainless steel micro-fine mesh filter protecting the vacuum generator.
- Anodised aluminium suction plate sealing the box, with evenly spaced calibrated holes and coated with a special perforated foam rubber to adapt to smooth, rough or irregular surfaces.
Suction plate families and intended uses- PX / P2X: Standard suction plates made of anodised aluminium with calibrated holes and perforated foam rubber. Two foam thicknesses: 15 mm (PX) and 30 mm (P2X). Designed for general handling; lifting force calculated for at least -75 KPa and safety factor 3.
- PH / P2H: Special sponge rubber-coated plates for gripping empty cans, tins, jars and vials without lids or caps. Two thicknesses: 15 mm (PH) and 30 mm (P2H). Not suitable for empty plastic or glass water/wine bottles; flexible containers must be vacuum tested to avoid implosion.
- PXE / P2XE: PX/P2X plates fitted with shut-off valves in each hole to automatically close in absence of object, reducing vacuum generator flow and enabling use in any orientation.
- PY / P2Y and PY2E / P2Y2E: High-force plates (PY/P2Y) for very rough/uneven surfaces; PY2E/P2Y2E versions include shut-off valves for energy savings and orientation independence.
- PV / P2V and PVE: Plates equipped with vacuum cups (bellows cups recommended) for very flexible or uneven surfaces (e.g. bags, blister packs). Cup supports: 1/8" gas for PV and 1/4" gas for P2V. PVE versions include shut-off valves on cup connections.
- PJ: Bag-gripping plates with special foam rubber seal for paper or plastic bags (powders, liquids, granules) to minimise deformation and vacuum loss.
Octopus bars and mountingThe OCTOPUS gripping bars facilitate installation on palletising robots. Typical features include a slotted aluminium fixing plate for quick mounting, one or more compressed air-fed vacuum generators (depending on size), quick-coupling compressed air feed, internal air inlet connections for quick restoration of atmospheric pressure, and a suction plate with calibrated holes and perforated foam rubber. Bars can be supplied with different suction plates, shut-off valves, or made lighter in Polizene thermoplastic.
Accessories and spare partsAvailable accessories include vacuum switches (digital), electrical cables (axial and radial connectors), vacuum and pressure gauges, silencers, sealing kits and reed valves, stainless steel disc filters, supports for vacuum cups with calibrated holes, shut-off valves, flange fixing supports and distributor/locking plates for remote vacuum connections.
Product codes (examples by category)- Small OCTOPUS systems: SO0808X SO0712X
- Included-generator OCTOPUS: SO1520MX
- Common OCTOPUS codes: SO2030X SO2040X SO2060X; SO3030X SO3040X SO3050X SO4040X SO4060X; SO40100X SO6080X SO60120X SO80100X
- Round systems: SODO35X SODO50X
- Suction plates PX/P2X examples: PX0712 PX0808 PX1520 PX2030 PX2040 PX2060 PX3030 PX3040 PX3050 PX4040 PX4060 PX40100 PX6080 PX60120 PX80100 ...
- PH/P2H examples: PH1520 PH2030 PH2040 PH2060 PH3030 PH3040 PH3050 PH4040 PH4060 PH40100 ...
- PV/P2V examples: PV1520 PV2030 PV2040 PV2060 PV3030 PV3040 PV3050 PV4040 PV4060 PV40100 ...
- Bars examples: BO0860X BO0880X BO08100X; BO1240X BO1260X BO1280X; BO12100X BO08120X BO12120X BO12140X
- Accessories/spares codes: 121010 001220 001221 090315 090325 00BO116 SSX1/4 00KITPVP25MX ...
NotesOCTOPUS systems can be customised in dimensions, suction plate types and vacuum generators on request. Some OCTOPUS items can be supplied with vacuum generator included in the code (e.g. certain small items), while most require the vacuum generator to be ordered separately.
Caractéristiques / spécifications techniques- Construction: anodised aluminium box and suction plate; stainless steel micro-fine mesh filter.
- Suction plate coatings: perforated foam rubber (typ. 15 mm or 30 mm) or sponge rubber for special plates.
- Design vacuum reference: at least -75 KPa used for lifting force calculations.
- Safety factor used for lifting calculations: 3.
- Vacuum generators: compressed air-fed, multi-stage options; some models include built-in silencer.
- Shut-off valves: optional, inserted in each hole or cup connection for reduced flow and orientation-independent operation.
- Vacuum cup supports: 1/8" gas (PV versions) or 1/4" gas (P2V versions); recommended maximum cup diameters: PV plates up to 22 mm, P2V up to 45 mm (subject to request).
- Interchangeability: suction plates are designed to be interchangeable across OCTOPUS systems/bars.
- Customisation: sizes, plate types, vacuum tables and vacuum generators available on request; optional Polizene thermoplastic for weight reduction (~40% less).