Holding block

Plastic / resin machining services
We provide machining of a wide range of plastics from general-purpose materials (ABS, PMMA, POM) to engineering and high-performance plastics (PEEK, PTFE, high-performance polymers). Processes include CNC milling, turning, wire EDM and other EDM methods. We support ultra-low-volume production from a single drawing or part, covering prototyping, development projects and production parts for semiconductor equipment, medical devices, food processing and industrial applications.

Examples of machined parts
Acrylic block | Acrylic
Name: Acrylic block
Material: Acrylic (transparent)
Dimensions: X60mm × Y60mm × Z40mm
Notes: Polishing applied
Application: Demo machine component
Details: Machined on CNC, followed by polishing to improve transparency; single-piece resin machining available.

Contact head | PEEK
Name: Contact head
Material: PEEK
Size (small): X36mm × Y28mm × Z32mm
Size (large): X70mm × Y32mm × Z28mm
Application: Parts for semiconductor manufacturing equipment
Details: Precision machining examples with super engineering plastics (PEEK).

Mounting holder | MC Nylon | helical insert
Name: Mounting holder
Material: MC Nylon
Dimensions: X140mm × Y140mm × Z10mm (center φ90mm)
Notes: Helical insert installed
Application: Sample part for helical insert
Details: In-house drawing, outsourced machining and integrated helical-insert installation.

Positioning block | POM (black) | helical insert
Name: Positioning block
Material: POM (black)
Dimensions: X80mm × Y50mm × Z8mm
Notes: Helical insert
Application: Workholding on transport lines

Plastic flange | MC Nylon | helical insert
Name: Plastic flange
Material: MC Nylon
Dimensions: small diameter φ70mm × L15mm
Notes: Helical insert
Application: Flange for bearings

Transparent flow viewing prototype | PMMA | prototype
Name: Flow viewing prototype part
Material: PMMA
Dimensions: X100mm × Y234mm × Z8mm
Notes: Prototype
Application: Research prototype equipment

Plastic plate | ABS
Name: Plastic plate
Material: ABS
Dimensions: X140mm × Y60mm × Z8mm
Application: Lightweight component for part retention

Jigs | POM / PTFE / MC Nylon
Name: Jigs
Material: POM / PTFE / MC Nylon
Application: Complete set of jigs for handling robots (manufactured by machining)

Prototype gear | MC Nylon (MC901)
Name: Prototype gear
Material: MC Nylon (MC901)
Dimensions: φ100mm
Application: Gear for handling robots

Chucking jaw | high-performance polymer
Name: Chucking jaw
Material: High-performance insulating polymer (example: Sumikasuper S1000 equivalent)
Dimensions: e.g. X15mm × Y20mm × Z12mm
Application: Semiconductor equipment (ultra-fine machining, tolerances down to 0.01 mm on small slits demonstrated)

Technical specifications / capabilities

• Materials: General plastics (ABS, acrylic/PMMA, POM, etc.) to engineering/superior polymers (PEEK, PTFE, high-performance insulating plastics)
• Processes: CNC milling, turning, wire EDM/sinker EDM, sheet metalwork (bending/welding), welding/fabrication, heat treatment/tempering, polishing, secondary operations (helical insert, pin press-fit, polishing, etc.)
• Minimum lot: Ultra-low-volume response from single drawing or single part
• Main industries & applications: Semiconductor equipment, medical devices, food processing equipment, industrial machinery components, prototyping and research
• Example precision: Proven capability to meet tolerances in the 0.01 mm range for small slits (e.g. 0.7 mm slit processed with 0.01 mm-level tolerance)
• Strengths: Ability to handle many different part types in small batches, integrated supply from material proposal through machining and secondary processes
• Reference dimensions: X60×Y60×Z40, X140×Y140×Z10 (center φ90), φ100, φ130, X100×Y234×Z8