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Automatic filling machine TTSCF100
containerfor creamfor jars

Automatic filling machine - TTSCF100 - AkayGAM Machinery co.,ltd - container / for cream / for jars
Automatic filling machine - TTSCF100 - AkayGAM Machinery co.,ltd - container / for cream / for jars
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Characteristics

Operational mode
automatic
Container type
container, for jars, for cream, bucket
Product applications
for food, for pasty products, for semi-liquids, for viscous liquids, for high-viscosity products, for paste, for plastics, for aluminum
Domain
for the food industry
Type
volumetric, piston, weight, pneumatic, servo-driven
Other characteristics
pneumatic, servo-driven, hot, with platform scale, tabletop
Volume

Max.: 1,000 ml
(33.8 US fl oz)

Min.: 100 ml
(3.4 US fl oz)

Description

Overview
A spread filling machine for dosing non-aerated, fat-based spreads into manually positioned jars and buckets. Two models are available: SCF100 (floor-standing, pneumatic piston volumetric dosing 0.1–1.0 L) and TTSCF100 (tabletop, servo-driven gear-pump with load-cell weight control). Both use a 100 kg dry-heated reservoir with PID heating and integrated agitation. The reservoir supports small-batch melting or holding for pilot and low-volume runs but is not a substitute for an industrial melting tank on a continuous line.

Process suitability — Eliminations
  • Not suitable for water-based or aerated products — standard duty limited to non-aerated, fat-based spreads.
  • Product particle size > 100 µm — maximum acceptable particle size 100 µm.
  • More than one nozzle, parallel filling or two-colour/marbled depositing required — machines have one fixed nozzle only.
  • Automatic jar positioning by conveyor required — machines are designed for manual jar placement.

Model comparison (summary)
SCF100 | Floor-standing pneumatic suction-and-discharge piston with pneumatically actuated filling valve | Volumetric 0.1–1.0 L per dose (mechanical stroke stop) | Requires 6 bar compressed air; approx. tolerance ~3 %; suited when fixed volumetric dosing is acceptable.
TTSCF100 | Tabletop servo-driven gear pump (up to 0.5 m3/h) with 25 kg load cell | Weight-based closed-loop control via HMI; recipe storage; no fixed stroke limit | No compressed air required; provides tighter tolerance (~0.1 %) and recipe management for variable fills.

Common specifications and output
  • 100 kg dry-heated reservoir with PID heating and integrated agitation; adjustable agitator speed; continuous or intermittent mixing.
  • Maximum product temperature: 55 °C. Single heated nozzle with anti-drip and cold-start protection.
  • Product-level control for external feed pump; manual jar placement; foot-pedal cycle start; manual cleaning (no CIP).
  • Nominal output: approximately 7 jars/min (dependent on fill volume, product behaviour and operator jar-handling speed).

SCF100 — Key technical features
  • Role: Floor-standing jar filling for fat-based spreads; volumetric dosing 0.1–1.0 L set by mechanical stroke adjustment.
  • Construction: AISI 304 stainless steel, aluminum and engineering plastics.
  • Reservoir: 100 kg dry-heated with PID control and adjustable agitation.
  • Dosing: Pneumatic suction-and-discharge piston with pneumatically actuated filling valve; mechanical stroke stop.
  • Compressed air required: 6 bar. Installed power: 2 kW. Maximum product temperature: 55 °C.
  • Nominal output: ~7 jars/min depending on operator cycle.

TTSCF100 — Key technical features
  • Role: Tabletop, weight-controlled filling into manually positioned jars; servo-driven gear-pump dosing with load-cell feedback.
  • Construction: AISI 304 stainless steel, aluminum and engineering plastics.
  • Reservoir: 100 kg dry-heated with PID control and integrated agitation.
  • Dosing: Servo-driven gear pump up to 0.5 m3/h with 25 kg load cell providing approx. 0.1 % fill tolerance; no fixed stroke limit; HMI control and recipe storage.
  • No compressed-air supply required. Cold-start protection prevents pump engagement before working temperature.
  • Installed power: 2 kW. Maximum product temperature: 55 °C. Nominal output: ~7 jars/min depending on operator cycle.

Position in the production line
Typical upstream chain: nut pre-grinding → ball-mill refining to target particle size → storage tank to keep product homogeneous and at filling temperature → SCF100 or TTSCF100 reservoir. Direct feed acceptable only when mill discharge temperature, viscosity and homogeneity meet filling inlet requirements; otherwise use a controlled storage tank as buffer.

Warranty and lead time
Standard warranty: 1 year against manufacturing and construction defects. Typical lead time: 3–4 months from order.

Technical specifications
  • Product family / models: SCF100 (pneumatic volumetric), TTSCF100 (servo gear-pump with load cell).
  • Reservoir capacity: 100 kg, dry-heated with PID control, integrated agitation.
  • Maximum product temperature: 55 °C. Suitable products: non-aerated, fat-based spreads (chocolate spread, hazelnut cream, praline paste); maximum particle size 100 µm.
  • SCF100 dosing: Pneumatic piston volumetric 0.1–1.0 L per dose; requires 6 bar compressed air; approx. 3 % tolerance.
  • TTSCF100 dosing: Servo-driven gear pump up to 0.5 m3/h with 25 kg load cell; weight-based closed-loop control; approx. 0.1 % tolerance; recipe storage; no compressed air required.
  • Nozzle: Single heated nozzle with anti-drip and cold-start protection (no second nozzle option).
  • Controls: TTSCF100 HMI for target weight, temperature, agitator speed and recipe storage; SCF100 mechanical stroke adjustment for volumetric dosing.
  • Power: Installed power 2 kW for both models. Feed & integration: product-level control for external feed pump; manual jar placement only; foot-pedal start; manual cleaning; no CIP.
  • Nominal output: Approximately 7 jars/min (dependent on fill size, product and operator). Limitations: not for water-based or aerated products, not for particle sizes >100 µm, not for automated jar handling or multi-nozzle/multi-colour depositing.
  • Warranty: 1 year. Lead time: 3–4 months.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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