Laser welding workstation A-W7

modularautomatic

Overview
The A-W7 Series Intelligent Welding Workstation is a modular, multi-station laser welding system engineered for automated welding of large steel structures. It combines 3D vision, AI-based seam finding, digital twin technology and offline programming to accelerate installation, enable automated seam recognition and deliver consistent weld results across complex parts.

Key Features

• Modular design for multi-station processing and quick assembly/disassembly to reduce installation time.
• Wide-range floor-track layout with extended travel for welding crane girders, ribbed plates, brackets, bridge diaphragms, ship sub-assemblies and floating deck panels.
• AI vision with 3D seam finding for automatic identification of weld positions and angles, reducing setup and teach-in time.
• Extensive process library covering flat, fillet, vertical-up, corner, wrap-around, overhead and multi-pass/multi-layer welding with automatic process matching.
• Offline programming and 3D model import: automatic toolpath generation, weld seam extraction and one-click parameter matching.
• Real-time arc tracking for repeatable weld consistency and traceability of welding data.
• Digital twin and MES cloud integration for virtual validation and production visibility.

Process & Programming Capabilities
The system supports automatic process matching, one-click parameter setup, toolpath generation from 3D models, reverse modeling and 2D→3D conversion. Offline programming reduces on-site teach time and labor dependency while enabling predictable production.

Applications

• Bridge construction
• Rail transit
• Shipbuilding
• Steel structures and heavy sub-assemblies

Technical Parameters
Model: A-W7
X-Axis Track Length: 10000 mm
Floor Track Dimensions: 1050 x 11600 mm
Maximum Reach: 2014 mm
Maximum Travel Speed: 40 m/min
Positioning Accuracy: ±0.05 mm
Weld Joint Types: Flat / Flat Fillet / Horizontal / Vertical-Up / Vertical-Down
Weldable Materials: Carbon Steel / Low-Alloy Steel / Stainless Steel (non-mirror finish)

Characteristics / technical specifications

• Model: A-W7
• X-Axis Track Length: 10000 mm
• Floor Track Dimensions: 1050 x 11600 mm
• Maximum Reach: 2014 mm
• Maximum Travel Speed: 40 m/min
• Positioning Accuracy: ±0.05 mm
• Supported Joint Types: Flat, Flat Fillet, Horizontal, Vertical-Up, Vertical-Down
• Compatible Materials: Carbon Steel, Low-Alloy Steel, Stainless Steel (non-mirror finish)