Shaking reactor

stirred-tankfor the plastics industryfor chemicals

Bachiller designs and manufactures all types of stirred reactors in accordance with DIN or ASME regulations, with heating and cooling systems, custom-designed for the process. VOLUME AVAILABLE: up to 300,000L. - Design range from full vacuum up to 50 bar(g). - Design temperature from – 50º C up to + 400º C. - Designed for working in cycles. - Heating / Cooling by a double jacket, half coils or dimple jacket. - Internal coils or even heated baffles. - Agitators are available with the axial flow, radial or combined double flow. - Agitation in turbulent or laminar regimen, up to 2,000,000 cps. - Installed powers up to 0.5 KW up to 300 KW. - ‘CE’ marking according to the Safety for Machinery Directive 2006/42/CE. Options: - Internally mechanical polished, from Ra ≤ 1.2 µm up to Ra ≤ 0.2 µm. - Internal electropolishing. - CIP-SIP systems, validatable by means of Riboflavin test. - Thermal insulation with stainless steel tight welded cover. - Agitation systems with mechanical seals, single or double. - Floating mechanical seal pressurized with nitrogen. - ATEX execution officially certified for internal zone 0/20. - Automatic systems for solids load and dosing. - Weighting systems. - Condensate and reflux systems. - Vacuum systems. Mechanical Design: - ASME VIII div.1 – AD-2000 – EN-13445 – DIN-28136. - Design software: Microprotol / Compress / PVElite. - Finite Element Analysis (FEA). - Seismic and wind loads calculations according to the pertinent local rules. - Fatigue Stress calculation, for cycles of pressure and temperature. - Design of the agitator with process simulator software. Construction Materials: - Austenitic Stainless Steels. - Super Austenitic Stainless Steels. - Duplex and Superduplex Stainless Steels. - Nickel Alloys and Superalloys. - Titanium. - Cladding. Typical Applications: Aerations and oxidations, Autoclaves, Boilers, Catalyst and enzyme processes, Concentration, Crystallization, Dispersions, Dissolutions, Distillation, Emulsions, Ethoxylation, Fermentation, Fusion, High viscosity, Homogenization, Hydrogenation, Light suspensions, Mixing of dissimilar liquids, Neutralization, Polymerization, Precipitation, Reaction, Suspensions, Thermal transfer. Characteristics / Technical Specifications: - Volume: up to 300,000L - Pressure: Full vacuum up to 50 bar(g) - Temperature: –50ºC to +400ºC - Agitation: Axial, radial, or combined double flow; turbulent or laminar regimen up to 2,000,000 cps - Installed power: 0.5 KW to 300 KW - Heating/Cooling: Double jacket, half coils, dimple jacket, internal coils, heated baffles - Materials: Austenitic, Super Austenitic, Duplex, Superduplex Stainless Steels, Nickel Alloys, Superalloys, Titanium, Cladding - Certifications: DIN, ASME, CE marking (2006/42/CE), ATEX (zone 0/20) - Design software: Microprotol, Compress, PVElite