Band saw HBM800ALU

for non-ferrous metalsfor aluminumfor bars

Overview
The aluminium bandsaw HBM800ALU is designed for sawing ingots, billets and profiles in aluminium and similar non-ferrous metals (e.g. magnesium). It provides fast, precise cutting with a narrow kerf and is configurable from basic automatic machines with chip conveyors up to fully automated, linked saw cells with integrated chip extraction.

Key features

• Prepared for automation: base configuration for connection to extensive material handling and automation peripherals.
• Application‑adapted chip disposal: selectable chip conveyor or connection to central extraction for high chip volumes.
• Servo downfeed system: ball‑screw and servo motor feed for reduced idle times, accurate feeds and improved blade life.
• Cast‑iron band guiding parts: vibration damping at the cutting interface to extend tool life.
• Roller band guides with central lubrication: precise guidance at high blade speeds; bearings lubricated automatically.
• Micro Spray System: controlled spray lubrication of the saw band ensuring reliable wetting at high speeds.
• Efficient use of carbide blades through robust design, modern servo technology and well‑dimensioned chip disposal.
• Precision portal‑design guide system: stable, low‑vibration frame with linear guides for optimal cutting results and long service life.
• Automatic guide arm: maintains optimum cutting without manual adjustments during frequent material size changes.
• Saw blade cleaning: electrically driven chip brush.

Technical data — Cutting Range
Cutting range 90° round: 800 mm
Cutting range 90° flat: 800 x 800 mm
Smallest round dimension: 50 mm
Smallest flat dimension: 50 x 50 mm

Technical data — Performance Characteristics
Feeding length (single stroke): 600 mm
Drive power (blade): 22 kW
Blade speed: 250 - 1,500 m/min
Saw blade dimensions: 9,400 x 41 x 1.3 mm
Rest piece length in automatic operation: 70 mm
Total power consumption: 33 kW
Saw feed: servo‑feed via ball screw
Material feed: ball screw
Material clamping: hydraulic
Saw blade cleaning: electrically driven chip brush

Technical data — Dimensions and Weight
Length: 2,900 mm
Width: 5,150 mm
Height: 3,000 mm
Weight: 7,800 kg
Material support height: 800 mm

Technical specifications

• Model: HBM800ALU
• Application: sawing aluminium and similar non‑ferrous metals (ingots, billets, profiles)
• Cutting range (90° round): 800 mm
• Cutting range (90° flat): 800 x 800 mm
• Minimum round dimension: 50 mm
• Minimum flat dimension: 50 x 50 mm
• Feeding length (single stroke): 600 mm
• Drive power (blade): 22 kW
• Total power: 33 kW
• Blade speed range: 250 - 1,500 m/min
• Saw blade size: 9,400 x 41 x 1.3 mm
• Rest piece length (automatic): 70 mm
• Saw feed system: servo‑feed via ball screw
• Material feed: ball screw
• Material clamping: hydraulic
• Saw blade cleaning: electrically driven chip brush
• Machine dimensions (L x W x H): 2,900 x 5,150 x 3,000 mm
• Weight: 7,800 kg
• Material support height: 800 mm