Band saw HBM800-1201ALU

for non-ferrous metalsfor aluminumautomatic

Overview
The aluminium bandsaw HBM800-1201ALU is specifically engineered for sawing ingots and billets of aluminium and comparable non-ferrous metals (e.g. magnesium). It delivers fast, process-safe, and precise cuts with a small kerf. Configurations range from basic automatic machines with chip conveyors to fully automated, linked saw cells with integrated chip extraction to suit production requirements.

Key features

• Prepared for automation - Base configuration ready for connection of extensive material handling and peripheral equipment for automated sawing systems.
• Application-specific chip disposal - Configurable chip removal options (chip conveyor or connection to central extraction) for high-performance aluminium sawing.
• Servo downfeed system - Saw feed via ball screw and servo motor for reduced idle times, more precise feeds, improved cutting performance and longer blade life.
• 1° band inclination - Simplifies entry and exit when sawing wide flat materials and reduces burr formation.
• Automatic guide arm - Ensures optimal cutting results without manual adjustments even with frequently changing material widths.
• Roller band guides - Precise guidance at very high blade speeds; bearings centrally lubricated by an automatic lubrication system.
• Micro Spray System - Process-safe spray-oil lubrication for the saw band; special nozzle arrangement ensures reliable wetting at high speeds.
• Economical use of carbide bands - Achieved through robust design, modern servo technology and well-dimensioned chip disposal.
• Precision portal-design guide system - Stable, low-vibration saw frame combined with linear guide system in portal design for best cutting results and maximum service life.
• Cast iron band guiding parts - Vibration damping at the cutting interface to extend tool life.

Cutting Range
Cutting range 90° round: 800 mm
Cutting range 90° flat: 1,200 x 800 mm
Smallest dimension to be sawn round: 50 mm
Smallest dimension to be sawn flat: 50 x 50 mm

Performance Characteristics
Feeding length single stroke: 600 mm
Drive power: 22 kW
Blade speed: 250 - 1,500 m/min
Saw blade dimensions: 10,220 x 41 x 1.3 mm
Rest piece length in automatic operation: 100 mm
Total power: 33 kW
Saw feed: servo-feed via ball screw
Material feed: ball screw
Material clamping: hydraulic
Saw blade cleaning: electrically driven chip brush

Dimensions and Weight
Length: 2,900 mm
Width: 6,000 mm
Height: 3,000 mm
Weight: 7,300 kg
Material support height: 800 mm

Technical specifications

• Model: HBM800-1201ALU
• Cutting range (round 90°): 800 mm
• Cutting range (flat 90°): 1,200 x 800 mm
• Minimum sawn dimension (round): 50 mm
• Minimum sawn dimension (flat): 50 x 50 mm
• Feeding length (single stroke): 600 mm
• Drive power (saw): 22 kW
• Blade speed range: 250 - 1,500 m/min
• Saw blade size: 10,220 x 41 x 1.3 mm
• Total power consumption: 33 kW
• Saw feed & material feed: servo via ball screw
• Material clamping: hydraulic
• Saw blade cleaning: electrically driven chip brush
• Length x Width x Height: 2,900 x 6,000 x 3,000 mm
• Weight: 7,300 kg
• Material support height: 800 mm