Monitoring regulation system iBelt®

Overview
The iBelt® system is an intelligent belt regulation upgrade for Single Facers from BHS Corrugated. It replaces manual edge-based adjustments with an edge-independent, AI-driven control to increase machine availability, reduce waste and extend pressure-belt lifetime. The system eliminates S-twist in belt fabric, uses a 4x redundant sensor array for reliability and integrates with iCorr® OS for real-time condition monitoring and predictive maintenance.

Key benefits of the iBelt® system

• Higher machine availability through automated, continuous belt regulation
• 4x redundant state-of-the-art sensor system for maximum reliability
• Edge-independent regulation that removes reliance on belt edge tracking
• Predictive maintenance via iCorr® OS for early fault detection and reduced unplanned downtime

Operational advantages

• Less waste: up to 70% reduction in belt shrinkage, leading to fewer production rejects
• Stable production: consistent output across the entire belt lifetime
• Lower operating costs: up to 50% longer belt lifetime (machine & process dependent), fewer belt changes and reduced maintenance
• 100% OEM-tested iBelts® ensure consistent performance and durability

Efficiency improvements with iBelt®

• Reduced downtime risk through continuous monitoring and automated correction
• Minimised belt deformation and alignment issues
• Improved overall equipment effectiveness (OEE) for Single Facer lines

Comparison
Comparison visuals and data on the product page contrast conventional pressure belts from BHS Corrugated with the iBelt® solution, highlighting measurable improvements in shrinkage, lifetime and production stability.

Technical characteristics / specifications

• Solution: intelligent belt regulation upgrade for Single Facers
• Manufacturer: BHS Corrugated
• Compatibility: OEM-tested iBelts® (pressure belts) specifically designed for iBelt®
• Operation: edge-independent regulation; eliminates S-twist in belt fabric
• Sensors: 4x redundant sensor system for maximum reliability
• Integration: connects to iCorr® OS for real-time condition monitoring and predictive maintenance
• Performance gains: up to 70% less belt shrinkage; increased belt lifetime up to 50% (machine & process dependent)
• Production target: stable production over entire belt lifetime
• Maintenance: fewer belt changes and reduced maintenance needs