Machine condition monitoring system Bollegraaf ONE

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Overview
Bollegraaf ONE is a modular on‑premises digital operations platform for recycling plants. It connects equipment, sensors and operational data to convert complexity into clear insights, actionable recommendations and measurable performance improvements.

Key challenges addressed

• Performance targets – sustain throughput and product quality while keeping the whole line efficient
• Variable material streams – adapt to fluctuations in feed composition
• Machine settings – continuously refine equipment parameters
• Maintenance planning – balance preventive maintenance with production
• Downtime risks – detect failures, blockages, wear and other anomalies
• Quality standards – meet customer specifications and regulatory requirements
• Energy efficiency – monitor and control energy use

What Bollegraaf ONE provides

• Live monitoring of plant performance for operators, maintenance and management
• Identification of performance loss points by detecting bottlenecks, repeated stops and inefficiencies
• Prioritisation support to identify the most impactful maintenance and operational actions
• Early warning for anomalies, wear, blockages and emerging risks
• Continuous improvement through historical trend analysis and recommendations

How it works
Bollegraaf ONE collects data across equipment and processes and consolidates it into a single operational environment. The modular architecture integrates sensors and systems to provide visibility, recommendations and measurable improvements in throughput, quality and uptime.

Data security and deployment
The platform is deployed on a dedicated on‑site server so all data is processed and stored locally without reliance on external cloud services. The architecture follows industry standards for secure data handling, role‑based access and data ownership, minimising external dependencies and improving cyber resilience.

Benefits

• Reduced downtime through earlier detection and faster response
• Higher throughput by keeping equipment closer to optimal performance
• Improved output quality and consistency
• Lower maintenance costs by shifting from reactive to planned maintenance
• Faster decisions with immediate access to actionable insights
• Better workflow efficiency across operations, maintenance and management

Development and partners
Bollegraaf ONE is developed by Bollegraaf, combining decades of recycling expertise with AI and data intelligence from strategic partners, operator feedback and proven plant optimisation knowledge.

Technical features / specifications

• Product name / model: Bollegraaf ONE
• Modular on‑premises digital operations platform for recycling plants
• Collects and integrates equipment, sensor and operational data
• Live performance monitoring, anomaly detection and historical trend analysis
• Prioritisation and recommendation engine for maintenance and operational actions
• Deployed on a dedicated on‑site server (on‑premises)
• Role‑based user access and customer data ownership
• Designed for measurable improvements in throughput, quality, downtime and maintenance cost
• Developed with strategic partners for AI and data intelligence
• Brochure available for download (product literature)