Load monitoring system Hoistsense+

for overhead cranesModbusreal-time

HoistSense+ – Real-Time Load Monitoring System for Overhead Cranes (Modbus & Industry 4.0 Ready) HoistSense+ is a smart load monitoring and diagnostics system designed for overhead cranes and hoists, providing real-time tracking of critical parameters such as load weight, usage cycles, motor condition, and brake wear. It enhances safety, reduces downtime, and supports preventive maintenance through detailed data logging and operator alerts. Integrated with Modbus communication, HoistSense+ enables synchronized data sharing between multiple units—ideal for load-sharing cranes. It supports Industry 4.0 requirements and adds value through predictive insights and operational transparency. Key Features Real-time Safe Working Period (SWP) tracking Live load display with strain gauge sensor Brake wear detection with physical sensors Monitoring of load spectrum, number of starts, motor runtime Overload, overheat, and slack rope protection UltraSpeed mode: increases hoisting speed under partial load Data sharing via Modbus with up to 3 HoistSense+ systems Alarms for preventive maintenance and past maintenance logs On-hoist display for real-time operator information Applications: Overhead travelling cranes Gantry and bridge cranes High-duty hoisting systems Industrial cranes requiring safety compliance and automation