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Compounding system PVC

Compounding system - PVC - DÜZLEM METAL SANAYI VE TICARET LTD STI
Compounding system - PVC - DÜZLEM METAL SANAYI VE TICARET LTD STI
Compounding system - PVC - DÜZLEM METAL SANAYI VE TICARET LTD STI - image - 2
Compounding system - PVC - DÜZLEM METAL SANAYI VE TICARET LTD STI - image - 3
Compounding system - PVC - DÜZLEM METAL SANAYI VE TICARET LTD STI - image - 4
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Description

Overview
PVC compound production covers the manufacturing process of polyvinyl chloride (PVC) based materials formulated with additives (plasticizers, stabilizers, pigments, flame retardants, etc.) to meet application-specific requirements. Efficient production relies on controlled raw material storage, safe transportation and precise dosing systems, integrated with process automation and real-time monitoring.

Key points
PVC compounds are tailored for specific hardness, flexibility and durability profiles and serve multiple industrial applications. Precise dosing and accurate feeding of additives ensure consistent product performance, while automation improves throughput and reduces material loss and operating costs.

Our Products and Services
  • Raw Material Storage and Silos
    • Silos and storage solutions designed for secure handling of PVC resin, plasticizers, stabilizers and powdered additives.
    • Configurations adapted to required capacities and available plant space.
  • Pneumatic Conveying Systems
    • Closed pneumatic systems for dust-free, safe and efficient transfer of powders and granules to production lines.
    • Vacuum and pressure (dense phase) conveying methods selectable according to material properties and process layout.
  • Dosing and Feeding Systems
    • High-precision dosing equipment to maintain exact proportions of resin and additive packages.
    • Automated feeders with adjustable settings for repeatable, traceable formulations.
  • Process Automation Systems
    • Integrated automation and control for synchronizing storage, conveying and dosing operations.
    • Real-time monitoring and data logging to support quality control and process optimization.

Importance of PVC Compound Production
  • Versatility: Formulations can be developed for cables, profiles, pipes, flooring, medical packaging and other uses.
  • Consistent Quality: Accurate raw material handling and dosing deliver reproducible compound properties.
  • Productivity: Automated systems increase production rates and reduce human error.
  • Cost Efficiency: Optimized material management minimizes waste and lowers operational costs.

Sectoral Applications
  • Automotive — cable insulation, gaskets, interior trims.
  • Construction & Building Materials — window profiles, pipes, flooring.
  • Electrical & Electronics — flame-retardant compounds for cabling and components.
  • Packaging & Medical — hygienic PVC grades for food packaging and medical devices.

caractéristiques / spécifications techniques
  • Product type: PVC compounds formulated with additives (plasticizers, stabilizers, pigments, flame retardants).
  • Key systems: silo storage, pneumatic conveying (vacuum & dense phase), precision dosing/feeding, process automation and control.
  • Functional goals: dust-free handling, precise dosing, automated control, real-time monitoring and data analysis.
  • Typical outputs/applications: cable sheathing/insulation, profiles, pipes, flooring, packaging and medical-grade compounds.
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.