Vibratory welding machine VW 6000 Series with Melt-Match®

servo-driven

Provides the largest welding table in the industry with the smallest footprint, 25% smaller than current models. Repeatable process and consistent results Melt-Match® technology provides repeatable process and consistent results by precisely controlling all phases of the welding process. Accurate Control Melt-Match® parameters control the welding process “in motion” with real time velocity control. Weld velocity can be programmed in 5 independent segments to match the melt flow rate of the material. Avoid weld joints deformation and cold welds Melt-Detect™ feature resumes motion once the plastic material has started to melt. By using Melt-Detect™ a user can avoid weld joints deformation and cold welds during the welding process, get uniform melt, and a hermetic seal. Instant Validation of Good Part More meaningful data is obtained for instant validation of a good part. It reduces manufacturing cost with improved first pass yield and user can easily replicate a proven welding process from one system on additional VW 6000 series systems with 100% electric control and no pneumatics to adjust. VW6000 Series is Industry 4.0 ready providing remote connectivity for faster diagnosis, data acquisition, and service via most prevalent industrial communication protocols. VW6000 series is equipped with Dukane’s proprietary and easy to use HMI software to deliver the most efficient process control by providing real time graphing of amplitude, force, and collapse distance, with additional data to control, monitor, diagnose, and evaluate the welding process.