Cavitation homogenizer

continuousfor liquidsfor the cosmetics industry

Overview
EmulXion high-pressure homogenizers provide controllable shear, impact and cavitation for particle and droplet size reduction, enabling stable emulsions and nanodispersions. Systems support repeatable scale-up from R&D to full production and are designed for continuous industrial operation and sanitary environments.

Key benefits

• Reduced particle/droplet size for improved formulation stability and functionality
• Repeatable processing and scalable performance from lab to production
• Ability to produce nano and sub-micron dispersions with tight size distribution
• Sanitary design and automation for integration into regulated production lines

How it works
Product is pressurized and forced through an engineered interaction chamber where intense shear, impact and controlled cavitation reduce particle and droplet size to produce uniform, stable dispersions.

Process mechanisms

• Intense shear — reduces particles and droplets to nano and sub-micron ranges
• Controlled cavitation — supports efficient size reduction and uniformity
• Consistent output — tight size distribution for reproducible results

EmulXion model range

• Lab Series — R&D and pilot trials; flexible small-batch processing
• Pilot Series — scale-up and process optimization between lab and production
• Production Series — continuous high-capacity operation for 24/7 use
• Custom Systems — tailored configurations for specific process requirements

Performance indicators (typical)
Particle sizes — down to 50 nm
Typical PDI (polydispersity) — <5%
Operating pressures — up to 1000+ bar
Repeatable scale-up — demonstrated from bench to full production

Applications

• Food & Beverage — emulsions, flavors, functional ingredients
• Pharmaceutical & Biotech — nanosuspensions, lipid emulsions, APIs
• Cosmetics & Personal Care — stable emulsions and improved active dispersion
• Chemicals — dispersions and nanoparticle formulations
• Battery & Graphene — homogeneous dispersions for advanced materials
• Nutraceuticals — nanoemulsions for enhanced bioavailability

Production features

• Automation & process control — recipe-based operation, data logging, remote monitoring
• CIP/SIP ready — sanitary design for regulated industries
• 316L stainless steel product-contact surfaces — hygienic and serviceable
• Integration — skid-mounted solutions with feeds, tanks and instrumentation

Technical specifications

• Technology: high-pressure homogenization via engineered interaction chamber (shear, impact, cavitation)
• Scale: lab, pilot and production configurations; custom systems available
• Particle size capability: down to ~50 nm (typical)
• Polydispersity (PDI): typically <5%
• Operating pressure: up to 1000+ bar
• Duty cycle: designed for continuous operation and 24/7 reliability (production series)
• Materials of construction: hygienic stainless steel (316L) for product-contact surfaces
• Sanitation: CIP/SIP capable designs for pharma/food/personal care
• Control & integration: recipe-based controls, data logging and remote monitoring; skid integration with tanks and instrumentation
• Applications: food & beverage, pharma & biotech, cosmetics & personal care, chemicals, battery & graphene, nutraceuticals
• Typical outcomes: stable emulsions, nanodispersions, tight droplet/particle size distribution, repeatable scale-up