Process deaerator

vacuumfor the food industryfor the beverage industry

Overview
EmulXion inline vacuum deaerators deliver continuous degassing in a sanitary inline flow design. They expand and remove entrained air and dissolved gases from liquids and slurries prior to packaging or further processing to improve clarity, density, filling accuracy and product stability.

How it works
EmulXion deaerators create a controlled vacuum environment within a continuous flow stream. Entrained air and dissolved gases expand under vacuum and are removed before product discharge, reducing foam, limiting oxidation and improving batch-to-batch consistency.

Key benefits

• Improved product quality: reduced bubbles, consistent texture and uniform appearance.
• Increased density and accurate weight filling to reduce variation.
• Less foaming and fewer filling defects, lowering waste and rework.
• Enhanced stability and extended shelf life by minimizing oxidation and separation.
• Designed for continuous inline operation to support reliable 24/7 production.
• Lower total cost of ownership through higher yields and reduced downtime.

Configurations
EmulXion offers multiple inline deaerator configurations to match flow rates, viscosities and process requirements:

• Standard inline deaerators — compact proven design for a wide range of products.
• High-capacity deaerators — engineered for high-flow production and continuous operation.
• Sanitary CIP/SIP models — hygienic construction for food, beverage, pharmaceutical and biotech applications, CIP/SIP ready.
• Custom solutions — tailored to specific process needs with selectable materials, seals and configurations.

Applications

• Food & Beverage — reduced aeration for improved texture, flavor and shelf life.
• Pharmaceutical & Biotech — consistent, stable formulations and reliable filling.
• Cosmetics & Personal Care — bubble-free formulations and improved product appearance.
• Chemicals — enhanced clarity and stability of liquid products.
• Nutraceuticals — improved product quality and bioavailability.
• Battery & Advanced Materials — removal of entrained air for higher-density slurries.

Use cases / Results
Before/after deaeration examples illustrate elimination of visible bubbles and foam, yielding smooth, uniform and clear products depending on application.

Technical specifications

• Design: Continuous inline vacuum deaerator for degassing liquids and slurries.
• Function: Removes entrained air and dissolved gases to reduce foam and oxidation.
• Operation: Engineered for continuous inline use; suitable for 24/7 production.
• Product compatibility: Suitable for beverages, sauces, cosmetics, pharmaceuticals, chemicals, nutraceuticals, battery slurries and other industrial fluids.
• Configurations available: Standard, High-capacity, Sanitary CIP/SIP, Custom solutions with selectable materials and seals.
• Hygiene: CIP/SIP-ready construction available for sanitary and pharmaceutical applications.
• Performance benefits: Improved density, filling accuracy, stability and shelf life; reduced defects and waste.
• Design considerations: Configurable to required flow rates and viscosities; multiple material and seal options for specific process requirements.