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CAM software package ESPRIT®
optimizationdigital twinmachining programming

CAM software package - ESPRIT® - ESPRIT by DP Technology - optimization / digital twin / machining programming
CAM software package - ESPRIT® - ESPRIT by DP Technology - optimization / digital twin / machining programming
CAM software package - ESPRIT® - ESPRIT by DP Technology - optimization / digital twin / machining programming - image - 2
CAM software package - ESPRIT® - ESPRIT by DP Technology - optimization / digital twin / machining programming - image - 3
CAM software package - ESPRIT® - ESPRIT by DP Technology - optimization / digital twin / machining programming - image - 4
CAM software package - ESPRIT® - ESPRIT by DP Technology - optimization / digital twin / machining programming - image - 5
CAM software package - ESPRIT® - ESPRIT by DP Technology - optimization / digital twin / machining programming - image - 6
CAM software package - ESPRIT® - ESPRIT by DP Technology - optimization / digital twin / machining programming - image - 7
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Characteristics

Function
CAM, optimization, digital twin, machining programming, CAD/CAM, post-processing, machine learning, visualization, analysis, verification, programming, simulation, inspection
Applications
for machining centers, for 3D printing, for 5-axis machining, for turning, for Swiss lathes, for multi-function milling-turning machines, for milling, for 3D milling
Type
3D, off-line, 3D viewing, AI-assisted

Description

Machine-Aware
  • Machine-aware CAM programming simplifies CNC programming while increasing tool life, reducing cycle times, and improving machine performance.
  • ESPRIT's patent-pending machine-aware algorithms use a digital twin of the CNC machine, tooling, and workholding to drive programming, optimization, and simulation.
  • Operates from a digital twin of the machine, part setup, and cutting tool assemblies to reflect real machine capabilities.
  • Powers advanced functions from high-speed machining to post processing and toolpath generation.
  • Enables programmers to fully exploit the capabilities of specific machine tools.


Adaptive Machining
  • Adaptive cycles support milling, turning, inspection, additive and part-handling operations on mills, lathes, Swiss-type, and mill-turn machines.
  • Single software and unified user interface for programming any machine in the shop.
  • Supports milling on lathes and turning on mills; provides part handling cycles for diverse machine types.
  • Machine-independent programming: change machine or setup and the program updates automatically.


Machine Swap
  • AI engine updates programs automatically when setup or machine changes, accounting for the chosen machine's physical capabilities.
  • Automatic detection of setup modifications such as workpiece split, reposition, eject, and transfer using machine awareness.
  • AI reorganizes short-run and production programs to maximize concurrency across parts and optimize total cycle time.


Process Plans
  • ESPRIT AI adapts available tools and functions to the machine’s capabilities and the job setup.
  • From the process plan (part operations and part view), the AI engine sequences the program to minimize cycle time.
  • Part View: process plan focused on an individual part.
  • Machine View: the program as executed on the machine.


Stock-Aware Toolpath
  • ESPRIT dynamically optimizes toolpaths using the real-time state of the stock to eliminate air cuts and reduce repositioning.
  • Includes high-performance cycles such as ProfitMilling® (2- to 5-axis high-speed roughing) and ProfitTurning™ (high-speed turning, facing, grooving) to shorten cycle times and extend tool life.
  • Feedrate optimization for smooth acceleration and maximum velocity.
  • Rotary machining integrated with all cycles; solutions optimized for 3+2 and 5-axis cutting.
  • In-process stock models maintain current stock state to eliminate unnecessary moves.


Automatic Links
  • The AI engine automatically creates collision-free rapid moves between cutting cycles, optimized for machine, tooling, and setup.
  • Automated positioning distinguishes short-run links (conservative, multiple restart points) and production links (tuned for minimal cycle times).
  • Respects machine travel limits, provides optimized rotary solutions for 3+2 and 5-axis positioning, and supports RTCP for 5-axis programming.


Simulation, Analysis, Verification
  • Animated visualization of the entire machining process including stock, fixtures, and clamps with solid-shaded graphics.
  • Real-time kinematic display for accurate verification of machine motion.
  • Built-in part inspection to compare the as-designed part to the as-machined workpiece and ensure accuracy.
  • Analysis tools include detailed toolpath views and remaining-stock color maps for verification and comparison.
  • Analytics identify potential collisions, axes overtravel, acceleration exceptions, and channel conflicts.
  • Minimum required tool length calculation to support tool optimization.


Features / Technical specifications
  • Machine awareness via a digital twin of CNC machine, tooling, and workholding.
  • Supports milling, turning, Swiss-type, mill-turn, and additive workflows (DED and PBF).
  • Adaptive cycles for milling, turning, inspection, additive, and part handling on diverse machines.
  • Process planning with Part View and Machine View; automatic sequencing to minimize cycle time.
  • Stock-aware toolpath optimization with in-process stock models to eliminate air cuts.
  • High-performance cycles: ProfitMilling® and ProfitTurning™ for high-speed roughing and turning.
  • Automatic collision-free links and RTCP support for 5-axis programming.
  • Comprehensive simulation, analysis, verification, and built-in inspection tools.

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