Layer palletizer Palus 1000

high level infeedmotorizedfully-automatic

Overview
Universal palletiser available as a layering palletiser or slide-plate palletiser with top product feed for high-performance, fully automated palletising of boxes, trays, cans, cases, sacks and similar items.

Functional description
Products enter the palletiser on single or multiple lanes, are separated, counted and can be rotated 90° if required. Barrier spacers are activated by the control program as needed. Layers are formed by sequentially pushing off rows; the complete layer is then transferred above the pallet, the roller carpet or layer plate advances and the layer is placed onto the pallet. When a pallet is fully loaded it is discharged for removal.

Key features

• Universal steel construction, fully enclosed for dust and dirt protection
• Siemens control platform with large colour touchscreen for operator-friendly operation
• Motorised layer centring on all sides with measuring sensors for precise positioning
• Automatic monitoring of critical functions for high process reliability
• Accurate container placement via servo-drive technology
• Compatible with Euro, industrial, Düsseldorf and CHEP pallets
• Energy-efficient drives to minimise power consumption
• Operator-editable packing patterns for flexible production
• Low maintenance requirements
• Optional intermediate layer unit under the layer plate for simultaneous placement and next-layer preparation
• Automatic empty-pallet feed from customer pallet store or integrated adjustable pallet magazine (optional)

Key technical data (summary)

• Pallet dimensions: 600×800 to 1200×1200 mm
• Performance: up to 6800 containers/h (depending on container type and packing pattern)
• Stack height (text): up to 2400 mm; Maximum stack height (technical table): 2000 mm
• Feed height: 2400–2800 mm
• Intermediate layer magazine filling height: 1300 mm
• Empty pallet magazine (optional) capacity: 25 pallets
• Conveyor height (standard): 450 mm
• Sheet applicator: 2 suction frames with 12 suction cups each
• Compressed air: 6–7 bar
• Operating voltage: 3 × 400 V, 50 Hz
• Maximum power consumption: 36 A

Technical table (selected rows)
Maximum performance | [containers/h] | Up to 6800 (depending on container size and packing pattern)
Packing patterns | | variable
Pallet types (standard) | | Euro, industrial, 2 × 1/2 Euro pallets
Maximum stack height | [mm] | 2000
Height of conveyor (standard) | [mm] | 450
Empty pallet magazine (optional) | [capacity] | 25
Feed height | [mm] | 2400–2800
Intermediate layer magazine filling height | [mm] | 1300
Number of suction cups on sheet applicator | | 2 suction frames with 12 suction cups each
Compressed air | [bar] | 6–7
Operating voltage | [V] | 3 × 400, 50 Hz
Maximum power consumption | [A] | 36

Specifications / technical characteristics

• Model name: Palus 1000
• Type: Universal palletiser system (layering palletiser or slide-plate palletiser)
• Supported pallet dimensions: 600×800 to 1200×1200 mm
• Throughput: up to 6800 containers/h (depending on container size and packing pattern)
• Feed height: 2400–2800 mm
• Stacking capability: text indicates up to 2400 mm; technical table indicates maximum 2000 mm
• Empty pallet magazine: optional, capacity 25 pallets
• Intermediate layer magazine filling height: 1300 mm
• Conveyor height (standard): 450 mm
• Sheet applicator: 2 suction frames with 12 suction cups each
• Compressed air requirement: 6–7 bar
• Electrical: 3 × 400 V, 50 Hz; max power consumption 36 A