Profile coating line

surfacewith dryingautomatic

Product description
FICEP, in cooperation with inTEC, supplies a continuous primer coating line for steel assemblies, profiles and plates. The system is engineered for automated preservation, finishing and drying of non-welded parts and can be integrated in-line with shot blasting systems to form a continuous surface treatment line.

Processes

• PAINTING

Section shapes

• BEAMS
• PLATES

Main features and equipment

• AIR BLOWER STATION TO REMOVE CONTAMINANTS AND WATER RESIDUE: air blowers for removal of dust, dirt and water according to material and project specifications.
• PREHEATING STATION & DRYING SYSTEM: drying technologies including air circulation, UV and infrared, with telescopic and transverse dryer arrangements.
• PAINTING UNIT WITH AIRLESS SPRAY GUNS: precision coating with paint supply systems, storage containers and airless spray guns.
• DRY FILTER BOOTH: project-specific dry filter spray booths, inflow and exhaust air units; inTEC can supply RTO systems for exhaust air treatment.
• MANUAL OR AUTOMATIC LOADING AND UNLOADING: chain or roller conveyors, integration with existing transport lines, loading/unloading stations, traverse carriages for longitudinal and lateral movement.
• 3D-SCANNING & COMPONENT RECOGNITION TECHNOLOGY: 3D material recognition identifies contours of weldments and parts so coating guns are automatically controlled to reduce defects, overcoating and overspray.

Technical table (metric)
PAINTING SYSTEMS — PRIMER COATING SYSTEM
Type of material: Steel beams, Steel plates
Material width [max.mm]: 4000
Spray window height [mm]: 500
Type of coating: Solvent-based (VOC) and/or water-based paint
Spray guns [no.]: 4/8
DTF [Dry film thickness - µm]: 15/20

Technical table (imperial)
PAINTING SYSTEMS — PRIMER COATING SYSTEM
Type of material: Steel beams, Steel plates
Material width [max.in]: 156 in
Spray window height [in]: 20 in
Type of coating: Solvent-based (VOC) and/or water-based paint
Spray guns [no.]: 4/8
DTF [Dry film thickness - µm]: 15/20

Technical specifications

• Material type: Steel beams and steel plates.
• Maximum material width: 4000 mm (156 in).
• Spray window height: 500 mm (20 in).
• Coating types supported: Solvent-based (VOC) and/or water-based paints.
• Number of spray guns: configurations with 4 or 8 spray guns.
• Typical dry film thickness (DTF): 15–20 µm.
• Optional modules: air blowers, preheating/drying systems (air circulation, UV, IR), airless spray systems, dry filter booths with RTO, automated/manual conveyors, 3D scanning and part recognition for automated gun control.