Metal coating system

with UV curing system

Overview
FICEP, in cooperation with inTEC, supplies precision top-coating technology for steel assemblies, profiles and plates. The system offers automated continuous preservation, finishing and drying modules engineered to customer requirements. Stand-alone top coating lines are intended for finished welded steel constructions.

Main capabilities

• Automated continuous preserving, finishing and drying for steel assemblies, profiles and plates
• Stand-alone top coating lines for finished welded steel constructions
• Compatible with 2K paint systems and multi-layer paintwork; supports solvent-based (VOC) and water-based paints

Processes and units

• Painting unit equipped with airless spray guns (precision application)
• Preheating station and drying systems: air circulation, UV and infrared technologies; telescopic and transverse drying
• Dry filter booth for exhaust air and ventilation treatment, including project-specific spray-mist dry filters and optional RTO units
• Manual or automatic loading/unloading by chain or roller conveyors; integration with existing transport systems (loading/unloading stations, roller conveyors, bespoke chain conveyors, traverse carriages)
• 3D-scanning and component-recognition technology for contour and weld identification; automated control of coating guns to reduce overcoating and overspray, and to optimise set-up

Application / Section shapes

• Suitable for steel beams and welded constructions

Media highlights (system modules)

• Preheating station & drying system
• Painting unit with airless spray guns
• Dry filter booth (exhaust air and ventilation technology)
• Manual or automatic loading and unloading systems
• 3D-scanning & component recognition technology

Technical specifications

• Type of material: Steel beams
• Material width (max): 3000 mm
• Spray window height: 700 mm
• Type of coating: Solvent-based (VOC) and/or water-based paint
• Number of spray guns: 12
• DTF (Dry film thickness): 80/160 µm