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Current monitoring system Rip Prevent+
energy analysisflowtemperature

Current monitoring system - Rip Prevent+ - FLEXCO - energy analysis / flow / temperature
Current monitoring system - Rip Prevent+ - FLEXCO - energy analysis / flow / temperature
Current monitoring system - Rip Prevent+ - FLEXCO - energy analysis / flow / temperature - image - 2
Current monitoring system - Rip Prevent+ - FLEXCO - energy analysis / flow / temperature - image - 3
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Characteristics

Type
current, energy analysis, flow, temperature, condition with diagnostics, machine condition, defect, wear, power, speed, voltage
Applications
for mining, belt, for belt conveyors, for conveyor belts
Domain
for the mining industry
Interface
digital I/O, USB, IP
Other characteristics
online, networked, IP67, digital

Description

Overview
Rip Prevent+ is an AI-driven conveyor belt monitoring platform from SHG Conveyor Control GmbH designed to detect critical belt rips, anomalies and motor faults, enable predictive maintenance and support higher operational availability.

INPUT PARAMETERS
  • Belt information
  • Idler information
  • Belt speed
  • Electrical parameters
  • Massflow


APPLICATION FIELD
  • Designed for mining and industrial conveyor belt installations
  • Detects anomalies, slippage events, grain faults and motor faults
  • Compatible with special belt types (e.g. corrugated edge belts, SICON belts)


BENEFITS
  • Suitable for all conveyor belts
  • No sensor elements embedded in the conveyor belt required
  • No on-belt wear risk
  • Works with all cover ratios
  • Low initial investment
  • Position-independent rip monitoring
  • Enables predictive maintenance strategies
  • Lifetime hardware and software warranty


AVAILABLE FUNCTIONS / MODULES
  • Rip Detection
  • Rip Prevention
  • Anomaly Detection
  • Massflow Calculation
  • Electrical Network Analysis
  • Energy Efficiency
  • Drive Monitoring
  • Gearbox Monitoring
  • Bearing Monitoring
  • AccuTrac
  • Idler Monitoring
  • Scraper Monitoring


Technical characteristics / specifications
  • Belt width: 600 mm – 6000 mm
  • Belt speed: up to 12 m/s
  • Belt types: EP, ST and special belts
  • Temperature range: -20°C to 55°C
  • Humidity: 20% to 90% RH (non-condensing)
  • System outputs: 3x relays (max. 250 V, 6 A); 1x Ethernet TCP/IP
  • System inputs: 88 – 264 VAC; 125 – 270 VDC
  • IP class: IP67
  • Conformity: CE, TÜV NRTL, RoHS (ATEX on request)
  • Dimensions: 300 mm x 330 mm x 120 mm

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.