OverviewRip Prevent+ is an AI-driven conveyor belt monitoring platform from SHG Conveyor Control GmbH designed to detect critical belt rips, anomalies and motor faults, enable predictive maintenance and support higher operational availability.
INPUT PARAMETERS- Belt information
- Idler information
- Belt speed
- Electrical parameters
- Massflow
- …
APPLICATION FIELD- Designed for mining and industrial conveyor belt installations
- Detects anomalies, slippage events, grain faults and motor faults
- Compatible with special belt types (e.g. corrugated edge belts, SICON belts)
BENEFITS- Suitable for all conveyor belts
- No sensor elements embedded in the conveyor belt required
- No on-belt wear risk
- Works with all cover ratios
- Low initial investment
- Position-independent rip monitoring
- Enables predictive maintenance strategies
- Lifetime hardware and software warranty
- …
AVAILABLE FUNCTIONS / MODULES- Rip Detection
- Rip Prevention
- Anomaly Detection
- Massflow Calculation
- Electrical Network Analysis
- Energy Efficiency
- Drive Monitoring
- Gearbox Monitoring
- Bearing Monitoring
- AccuTrac
- Idler Monitoring
- Scraper Monitoring
Technical characteristics / specifications- Belt width: 600 mm – 6000 mm
- Belt speed: up to 12 m/s
- Belt types: EP, ST and special belts
- Temperature range: -20°C to 55°C
- Humidity: 20% to 90% RH (non-condensing)
- System outputs: 3x relays (max. 250 V, 6 A); 1x Ethernet TCP/IP
- System inputs: 88 – 264 VAC; 125 – 270 VDC
- IP class: IP67
- Conformity: CE, TÜV NRTL, RoHS (ATEX on request)
- Dimensions: 300 mm x 330 mm x 120 mm