Leather cutting machine Versalis Automotive

sheetwith digital assistancemarking

Overview
Versalis Automotive is an Industry 4.0-ready automotive leather cutting solution combining automated hide grading, precise digital marking and high-accuracy cutting. The system is designed to increase yield, reduce waste and streamline production across variable batch sizes while enabling data-driven process control via LeatherSuite and EmPower services.

Challenges solved

• Boost agility and productivity - Digitized end-to-end production flow from hide marking to offloading simplifies operations, reduces errors and shortens cycle times.
• Ensure consistent cut part quality - High-accuracy cutting and automated grading deliver repeatable part quality regardless of hide type or grade, minimizing manual variability.
• Maximize material utilization - Advanced nesting and process automation extract more cut parts per hide versus traditional die press methods, reducing material costs.

Key figures

• 5 — defect grades automatically identified
• 35% — improvement in productivity (reported)
• 2.5% — increase in hide efficiency (reported)

Features & benefits

• Enhance process agility - Automated workflows and non‑destructive digital marking speed throughput while preserving leather quality.
• Optimize with data - LeatherSuite centralizes performance data for continuous assessment, enabling real‑time decisions and process tuning.
• Control costs and inventory - Automated hide grading improves incoming quality control and allocation, reducing rework and stock waste.
• Improve nesting efficiency - Advanced nesting algorithms increase parts per hide to lower unit material cost and shorten lead times.
• Operator ergonomics - Ergonomically designed cutting stations improve comfort and safety, supporting workforce retention.

The Versalis Automotive range

• Versalis Automotive iH Series - Modular cutting systems for automotive leather tailored to throughput and accuracy requirements.
• Versalis Automotive Digital Marking - Digital marking station with automatic hide repositioning for high marking accuracy and minimal handling.
• Versalis LeatherSuite & EmPower - Data intelligence platform and services (training, KPIs, digital resources) to monitor performance and support Industry 4.0 adoption.

Media
Product images and a product MP4 video illustrate the marking station, cutting-room workflows and typical installations.

Technical specifications

• Application: automotive leather cutting, Industry 4.0-ready
• Automated hide grading: 5 defect grades identified
• Reported productivity gain: up to 35%
• Reported hide efficiency improvements: 2.5% (typical) and up to 7% vs. die press in certain configurations
• Components: iH Series cutting systems, Digital Marking station with automatic repositioning, LeatherSuite data platform, EmPower services
• Primary use cases: hide digitization and marking, nesting and cutting of automotive leather parts, hide quality control and material optimization