Horizontal gear shaving machine ZS series

verticalCNC

Overview
Several machine configurations are available to meet requirements for fine finishing of non-hardened spur and helical gears: ZS150 (universal shaving), ZS150T (plunge shaving), ZSE (chamfer rolling option).

Key benefits

• Productive gear shaving solutions with low cost per part.
• Extra-rigid machine design with a moving tool cradle that allows lead modification while the workpiece axis remains fixed.
• Consistent part quality with minimal machining and tooling costs.
• Optional integrated chamfer rolling that can run parallel to shaving for repeatable chamfers and extended tool life.
• Automation-ready with pallet ring conveyors and loading slides for integration into mass-production lines.

Representative features

• Multiple executions: universal shaving, plunge shaving, and chamfer rolling options.
• Moving tool cradle for in-process lead modification while keeping the workpiece axis fixed.
• Integrated chamfer rolling tools for low cost-per-piece chamfering and deburring.
• Automation options for high-volume production.

Basic technical data
Workpiece diameter, max.: 200 mm
Module plunge shaving, max.: 3.5 mm
Module parallel or diagonal shaving, max.: 5 mm
Workpiece length, max.: 400 mm

Applications

• Fine finishing of non-hardened spur and helical gears.
• Production environments requiring low-cost shaving with optional chamfering and deburring.

Technical specifications

• Series / Models: ZS Series (ZS150, ZS150T, ZSE).
• Maximum workpiece diameter: 200 mm.
• Maximum workpiece length: 400 mm.
• Module limits: plunge shaving up to 3.5 mm; parallel/diagonal shaving up to 5 mm.
• Machine design: extra-rigid construction with moving tool cradle and fixed workpiece axis.
• Optional processes: chamfer rolling / deburring integrated parallel to shaving.
• Automation options: pallet ring conveyor, loading slides.
• Intended materials: non-hardened spur and helical gears.