Screw compressor AHLC

airdiesel-poweredmobile

• Powerful And Reliable Diesel Engine Performance Equipped With A Globally Recognized Brand Diesel Engine (Cummins/Yuchai/Weichai), This Unit Delivers Stable High-Pressure Airflow From 7 To 25 Bar, Air Flow From 5.0M³/Min To 31.0M³/Min, 185 Cfm To 2000 Cfm. Supporting Demanding Pneumatic Tools Like Rock Drills, Jackhammers, And Shotcrete Machines. The Direct-Drive Coupling Between The Engine And Air end Minimizes Energy Loss And Ensures Consistent Output Even Under Fluctuating Load Conditions.

Technical Highlights:

1. Integrated Skid-Mounted Unit

Diesel Engine Compartment (Cummins/Yuchai)

Twin-Screw Air End (Direct Coupling Drive)

Large Capacity Diesel Fuel Tank(200-800L)

Aftercooler + Oil Separator

Intelligent Control Panel (LED Display Optional)

2. Fully Enclosed Canopy

Soundproofing & Noise Reduction

Design(Noise
Dustproof, Rainproof, Sand proof

Side Access Door for Maintenance

Cooling Louvers

3. Air System

Quick Couplers (Multiple Outlets)

Pressure Gauge / Flow Meter

Safety Valve + Blowdown Valve

4. Safety Features

Front & Rear Warning Lights

Grounding Terminal

Reflective Tape

Toolbox


Applicable Project Types:


1. Highway/Railway Construction

Linear projects, paving length10-50km

Mixing plants, pavers, rollers need compressed air

Construction section relocates every 3-7 days

Case:200 km highway,2 mobile units following the paving Relocate twice a week, project completed in 3 months Stationary units would require 6units + frequent crane lifts.


2. Tunnel/Subway Construction

Tunnel face advances 3-8 meters per day

Compressor must move forward with the face

Wheeled trailer: Can maneuver inside tunnel

Tracked type: Suitable for muddy ground

Case:8km subway section, 1mobile unit following the TBM, Advances 40-60 meters per week, Zero downtime throughout.

3. Mining


Open pit mine work face shifts 100-500 meters per month

Drill jumbos, DTH hammers require mobile air source

Mobile unit advances with mining face

Case: Iron ore open pit, 3 mobile units in rotation, Relocate 4-6times per month, Save ¥300,000 per year in crane fees.


4. Drilling platforms change every3-6 months

Fracturing operations cover wide areas

Poor road conditions in desert /Gobi

Mobile unit: The only choice.


5. Pipeline repair, pavement breaking

Change 3-5 work sites per day

Mobile unit towed behind service truck

On-demand availability.


6. Main product for equipment rental companies

Customers across multiple job sites

Frequent dispatch and relocation

Mobility = Profitability


Core Advantages:

Advantage 1: Complete Freedom from Grid Power. The Ultimate Solution for Sites with No Power Access.

The Ultimate Solution for Sites with No Power Access: No intermediate conversion lose. Energy utilization >95%+

True Plug & Play: Tow to site - Lower outriggers - One-button start. Air supply in 3 minutes! No electrical installation required.

Completely Self-Sufficient operation: Full fuel tank allows 10-20 hours continuous operation. Worry-free night work. Rapid response for emergency rescue.


Advantage 2: Tow & Go, Lightning-Fast Relocation. The Perfect Solution for "Multi-Point, Long-Line" Projects.

The Lightning Relocation of Diesel Mobile Units: Relocation Process (Done in 30 minutes!), Shutdown (2 minutes), Press stop -Depressurize -Turn off diesel engine. Retract Outriggers (5 minutes), Hydraulic leg retraction -> Lock pins. Hook up Towing Vehicle (3 minutes), Connect hitch -> Connect air/electrical lines ->Test brakes. Road Transport (time depends on distance), Highway speed: 40-60 km/h Off-road speed: 15-30 km/h. Arrive at New Site (5 minutes), Unhitch -> Deploy outriggers -> Level. Start Air Supply (5 minutes), Connect air hose -> Start diesel engine-> Build pressure.


Advantage 3: All-Terrain Adaptation, Reliable in Extreme Conditions. From Arctic Permafrost to Desert Gobi, Nothing Stops It.

The All-Terrain Performance of Diesel Mobile Units. Extreme Cold Conditions (-35°C~-20°C).

Extreme Cold Version Configuration:

Electric Preheat System: Engine block heater (1500W), Oil pan heater (1000W), Fuel line heating tape, 30 minute preheat for start.

Low Temperature Fuel System: -35# diesel (gels at-35°C), Insulated fuel tank cover, Fuel line anti-gel valve.

Low Temperature Lubricants: 5W-30 full synthetic oil, Good fluidity down to -40°C.

Enhanced Starting System: Dual batteries (24V 200Ah), High power starter motor, Battery insulation box + heating blanket.

Cold Protection Materials: Cold-resistant rubber hoses (rated -50°C), Double-layer insulated canopy, Sealing strips to prevent cold air ingress.



High Temperature Conditions (+40°C~ +50°C)

High Temperature Version Configuration:

Reinforced Cooling System: Larger radiator surface area(+30%), Dual forced convection fans, Copper tube radiator (better heat transfer), Sunshade roof (reflects solar radiation).

High Temperature Specific Fluids: 15W-40 diesel engine oil, High temperature compressor oil (high viscosity index).

Sand/Dust Protection Design: Multi-stage air filter, Cyclone pre-filter + paper filter safety filter, Automatic dust discharge valve, Sealed canopy to keep out sand.



High Altitude Conditions (2000-4500m altitude)

High Altitude Version Configuration:

Turbocharged Engine: Turbocharger forced induction, Power loss
High Altitude ECU Calibration: Optimized fuel injection curves, Adjusted boost pressure, Adaptive altitude compensation.

Reinforced Cooling: Oversized radiator, Compensates for reduced cooling efficiency.


Advantage 4: Integrated Design, Simple Maintenance Factory Prefabricated, Plug & Play, Simple Operation.

Integration Advantages of Diesel Mobile Unit:

Factory Prefabricated Integration: Unified chassis platform, 100% tested before leaving factory, Diesel engine + Compressor + Auxiliary systems, Optimized parameter matching, Piping and wiring pre-installed at factory.

Advantages: No on-site installation work, No alignment or debugging, Fewer failure points (high integration), Easy maintenance (modular design), Ready to use upon delivery.



Performance Advantages:

Noise Control: Noise Level (@7 meters distance), Standard Type:75-82dB(A), Ultra-Quiet Type:≤75 dB(A), Three-layer soundproofing cotton + damping plate.

Noise Reduction Technology: Fully Enclosed Soundproof Canopy, Intake silencer (>25dB noise reduction), Exhaust silencer(>30dB noise reduction), Vibration damping rubber pads (for engine mounting), Flexible connections (for piping), Flame retardant sound insulation material (50mm thick).


Compressor Air End:

Air End Type: Screw Type
Twin Screw Rotors (male and female rotors)
4/5-6 lobe profile (high efficiency profile)
SKF/FAG Bearings (Imported brand)
Direct drive rotors (no belts)
Service Life: 30,000-50,000 hours
Drive Method: Direct Coupling Drive
Transmission Efficiency:98% (virtually no loss)
No belt wear issues
Compact and reliable structure


oil System:

Oil-Air Separator: Three- stage separation
Oil carryover Oil Cooler: Plate-fin/Shell and tube
Minimum Pressure Valve: Prevents oil blow-by
Oil Cut-off Protection: Automatic shutdown on oil failure


Cooling System:

Cooling Method: Air Cooled
Combined Cooler, Compressor oil cooler, Air aftercooler, Diesel engine radiator, Three-in-one series arrangement.

Forced Air Cooling System: High power axial fan, Aluminum fin radiator, Automatic temperature-controlled speed adjustment, Reverse rotation cleaning function (anti-clogging).


Control system:

Intelligent Controller: Real-time Display, Discharge Pressure, Running Hours, Discharge Temperature, Battery Voltage, Oil Temperature/Pressure, Fault Codes, Fuel Level Remaining, Engine Speed Water Temperature.

Automatic Protection: Overpressure Protection, Over temperature Protection, Oil Starvation Protection, Power Failure Protection, Overspeed Protection, Emergency Stop Button.

Smart Functions: One-Button Start, Automatic Unloading (Idle load), Timed Start/Stop, Maintenance Reminder (hour meter based), Fault History Log.


The "Power Heart" for Remote Job Sites Key Specifications:

Power Unit: Diesel Engine

Power Range: 25-295 kW

Engine Brands (World-Class) Cummins(USA), Best-selling, 60% market share.

SDEC/Weichai/ Yuchai (Domestic Chinese Brands), Economy series, 5% market share.

Free Air Delivery (FAD): 4.2-31 m3/min

Series Configurations:

1. Small (4.2-8m2/min)

Power:25-55kW
Pressure: 7/8/10/13 bar
Application: Small job sites, road repair, emergency rescue
Use Case: 2-4 jackhammers, 1 shotcrete machine, small drill rigs
Weight: 750-1200kg.

2. Medium (10-17m2/min)

Power: 78-194kW
Pressure: 7/10/13/17 bar
Application: Tunneling medium quarries municipal engineering
Use Case: 8-12 jackhammers, medium drill rigs, sandblasting
Weight: 1500-3200kg (Standard Trailer)
Market share:50%(Best-selling).

3. Large (20-31m2/min)
Power: 153-295kW
Pressure: 7/10/13/17/25 bar
Application: Large tunnels, mining, oilfield fracturing
Use Case: Large drill rigs, jumbos, continuous operation
Weight: 3000-3500kg (Heavy-Duty Trailer).