Electrically-powered hydraulic power pack LIGHTNING PUMP Smart

for torque wrencheslow-noiseportable

LIGHTNING PUMP Smart Battery-Operated Hydraulic Pump — Key Features

• Intelligent 7-inch touchscreen control system for simplified pump setup and torque input
• Automatic torque-to-pressure conversion for precise hydraulic torque wrench operation
• Cordless battery-powered hydraulic pump eliminates dependency on external power sources
• One of the fastest single-motor bolting pumps for reduced tightening cycle time
• High-capacity industrial lithium battery for extended runtime in the field
• Glove-compatible touchscreen interface designed for harsh industrial environments
• Remote pendant with vibration feedback for improved operator awareness and safety
• Integrated data collection and bolting documentation capability
• Optimized hydraulic flow for consistent pressure delivery and accurate torque application
• Portable design ideal for refinery shutdowns, wind turbine installation, offshore platforms, and power plant maintenance
• Rugged industrial housing with durable transport case for field deployment

Overview


The HYTORC LIGHTNING PUMP Smart is a next-generation battery-operated hydraulic pump designed to deliver maximum productivity, portability, and control for critical bolting applications. Built for demanding environments such as refineries, wind turbines, offshore platforms, and power generation facilities, this intelligent hydraulic power pack eliminates the limitations of traditional corded pumps while delivering the high-pressure performance required for industrial torque tools.

At the center of the system is a fully integrated 7-inch touchscreen interface that simplifies pump operation and eliminates guesswork. Operators simply select their torque tool, enter the required torque value, and start the cycle. The pump automatically converts torque into pressure and executes the operation with precise control, reducing setup time and minimizing operator error. A glove-compatible display ensures usability in harsh industrial environments where safety PPE is mandatory.

The LIGHTNING PUMP Smart is engineered for speed and efficiency, making it one of the fastest single-motor battery hydraulic pumps available for bolting. Its high-capacity lithium battery platform delivers extended run times, allowing crews to complete large bolting tasks without interruption. Combined with optimized hydraulic flow and cycle speed, the pump significantly reduces overall bolting time during shutdowns, maintenance, and construction projects.

Operator safety and jobsite awareness are also enhanced through a vibration-feedback pendant, providing tactile confirmation during operation without requiring constant visual monitoring. Integrated data collection capabilities allow technicians to record bolting parameters and maintain traceable documentation—an increasingly important requirement for regulated industries such as oil & gas, chemical processing, and energy infrastructure.

Designed with durability in mind, the LIGHTNING PUMP Smart features a rugged industrial housing and protective transport case for reliable operation in remote jobsite conditions. The result is a highly portable, intelligent hydraulic pump system that combines cordless mobility, automated torque control, and advanced productivity features to redefine how hydraulic bolting is performed in the field.