Particle monitoring system

processmonitoringfor the chemical industry

Product Overview
Winner provides modular online particle size analysis covering 0.1 μm to 10000 μm. The system delivers continuous, real-time particle size and morphology data for process control and product quality across industrial applications including aggregates, slurry, cement, manufactured sand, fertilizers and battery materials.

Applications

• Sand and gravel aggregates
• Mineral and metal slurry, industrial mud
• Cement production and finished cement
• Manufactured sand
• Fertilizer granules and fertilizer plants
• Slag micro powder
• Coal/pulverized coal, battery materials, metal micro powder

Modules and Key Parameters
Winner 1702
Measurement range: 0.1–500 μm
Typical applications: cement, slag powder, coal powder, battery materials
Description: Online laser particle size analyzer optimized for dry fine powders

Winner 2602
Measurement range: 30–3000 μm
Typical applications: mineral slurry, metal slurry, industrial mud
Description: Wet image-based online particle size analyzer

Winner 2701
Measurement range: 10–300 mm
Typical applications: sand and gravel aggregates, mining crushing
Description: Image-based online analyzer designed for large, blocky particles

Winner 2702
Measurement range: 50–10000 μm
Typical applications: manufactured sand, fertilizer granules, grain
Description: Dry image-based online particle size analyzer for large particles

Technical Principles

• Laser diffraction (Winner 1702): Based on Fraunhofer and Mie theories; particle size distribution obtained by spectral inversion of scattered light. Patented converging Fourier optical path reduces energy consumption by ~30% and enables cloud data sharing.
• Image analysis (Winner 2602 / 2701 / 2702): Direct imaging captures true particle morphology with high-frame-rate industrial cameras; provides multidimensional outputs including sphericity and aspect ratio.

Advantages

• Image analysis: direct measurement of particle shape and size without relying on indirect mathematical models; useful where morphology control is critical.
• Laser diffraction: fast, high-frequency online monitoring with high precision and repeatability (D50 repeatability error < 3%).
• Self-cleaning design: patented sample window reduces maintenance frequency.

Installation Site Examples

• Cement plant finished cement lines
• Metal micro powder production (including explosion-proof environments)
• Power plant pulverized coal monitoring
• Slag micro powder production
• Two-line cement plants
• Manufactured sand production
• Fertilizer plants
• General cement production sites

Service and Support

• Cloud platform: real-time device status and remote data access.
• Customized solutions: sampling, dispersion and material return modules tailored to production line requirements.

Technical Specifications

• Overall coverage: 0.1 μm to 300 mm via combined modules
• Winner 1702 range: 0.1–500 μm (laser diffraction for dry fine powders)
• Winner 2602 range: 30–3000 μm (wet image analyzer)
• Winner 2701 range: 10–300 mm (image analyzer for large blocky particles)
• Winner 2702 range: 50–10000 μm (dry image analyzer for large particles)
• Laser diffraction resolution: industry-leading; D50 repeatability error < 3%
• Image analysis: morphological outputs (sphericity, aspect ratio, roundness)
• Patented converging Fourier optical path (reduces energy consumption by ~30%)
• Patented self-cleaning sample window to extend maintenance intervals
• Supports cloud data sharing and remote monitoring