Control electrical enclosure

customwall-mountedsurface-mounted

Overview
A split-type aluminum electronic enclosure designed for prototypes, small-batch and mass-production industrial applications. Constructed from high-grade aluminum alloy with options for extrusion or CNC machining to meet mechanical, thermal and EMI requirements.

Key Features

• Custom sizes (length, width, height) with scalable production methods.
• Available manufacturing: extrusion (profiles) and precision CNC machining.
• Custom cutouts, mounting holes, ports and laser/printed logo options.
• Surface treatments: sandblasting, anodizing and optional powder coating for corrosion and UV resistance.
• Enhanced passive heat dissipation; optional cooling fins for high-power designs.
• Independent color-box packaging for secure global shipment.
• Large catalog of existing profiles (>300) and 3D models (>400) for fast selection.

Core Advantages

• Compatibility with both prototyping and volume production workflows.
• Improved protection against dust, impacts and environmental exposure compared with many plastics.
• Effective thermal conduction to support heat-sensitive components.
• EMI/RFI shielding capability via conductive materials and surface treatments.
• Lightweight construction for easier handling and installation.
• Low maintenance and long service life in industrial environments.

Custom Services

• Free 3D design and drawing support based on PCB dimensions (STEP/3D files supported).
• Custom internal structures, cutouts and precision features implemented by CNC.
• Logo marking (laser engraving/printing), color matching and packaging customization.
• Flexible MOQ: prototypes from 1 piece; small-batch and standard MOQs detailed in specifications.

Typical Applications

• Industrial control cabinets and modules
• PCB and electronics protection
• IoT gateways and sensor housings
• Communication and network equipment
• Power supplies and battery enclosures
• Indoor/outdoor installations (selectable IP sealing)

Product Structure & Manufacturing
The enclosure uses a two-piece split design (top and bottom shells) for straightforward assembly and serviceability. Main bodies are precision-extruded aluminum profiles offering structural rigidity and integrated thermal paths. All ports and features are produced by precision CNC with tight tolerances. Silicone sealing strips and reinforced corners improve impact resistance and environmental sealing. Modular assembly enables rapid disassembly and component replacement.

Design & Engineering Notes

• Typical CNC tolerances for critical cutouts and mounting features: ±0.02 mm.
• Recommended internal clearance: allow ~10 mm around PCB for components, connectors and thermal expansion.
• Standard end caps: 2.0 mm flat aluminum plates; custom end-cap styles available.
• Internal mounting options: PCB studs, internal mounts or optional flanges for wall/pole installation.

Packaging & Delivery
Custom independent color-box packaging available for secure global transport. Production method (extrusion vs CNC) and order quantity determine lead time and cost; typical design approval + production time ranges 7–14 business days depending on method and quantity.

Caractéristiques / Spécifications techniques

• Material: High-grade aluminum alloy (extruded / machined components).
• Surface finish: Sandblasting + Anodizing (optional powder coating).
• Heat management: Natural aluminum conduction; optional cooling fins for high-power models.
• Typical CNC tolerance: ±0.02 mm.
• Custom size: Unlimited length/width/height adjustments; no tooling fees for standard profile length changes.
• End caps: Standard 2.0 mm flat aluminum; custom styles supported.
• Sealing: Silicone strips at split joints; IP-rated sealing up to IP67 (model-dependent).
• Production methods: Extrusion/profiles for mass production; CNC for prototypes and short runs.
• Available profiles: >300 existing profiles; >400 STEP/3D models in library.
• MOQ: Prototypes from 1 piece; custom designs commonly from small-batch MOQs (example: 5 pcs for certain custom molds).
• Lead time (typical): Design approval + production commonly 7–14 business days (varies by method and quantity).
• Packaging: Custom color box packaging available for global shipment.
• EMI/RFI: Conductive treatments and anodizing options to enhance shielding.