Electric arc wire thermal spray unit Arcspray 528E(16)-ICC

The new Metallisation ARC528E-ICC twin wire arc spray systems, with either the 250 amp or 350 amp energiser, offers the ultimate in reliability and precision for demanding production applications. This includes both anti-corrosion and engineering coatings. Wire drive is supplied at the heavy-duty pistol by a highly accurate, powerful DC servo motor, driving a robust gearbox and drive roller system. The high performance pistol incorporates proven Metallisation technology, including a unique constant geometry (CG) head. This ensures smooth and consistent spray quality and minimal downtime when changing consumable spares. A new addition to the 528E system in 2008 is the quick release supply package option. To further reduce machine downtime, the supplies package can be chosen with a quick release option, enabling the pistol to be removed quickly from the line and either maintained or exchanged for a spare pistol for preventative maintenance routines. Also in 2008 is a new range of PLC controlled energisers with closed loop current control. This enables the operator to set the spray current independent of wire type before starting the job, enabling easier setup and protection of the system from over-current. The control function is now controlled by a simple PLC which ensures improved reliability as less component parts are required. It also makes fault finding simple using a standard multimeter with the I/O for the PLC. All of the control electronics are in a sealed area of the energiser to protect them from the often harsh, production environment.