Centrifugal filtration system

particulatemagneticfuel

Overview
Diesel Fuel Polishing Systems from Neftgen provide engineering-grade fuel conditioning for generators, critical power infrastructure, storage tanks and industrial fuel systems. The systems remove microbial contamination, separate free and emulsified water and capture solid particulates to keep stored diesel clean, ready-to-use and to extend tank life while reducing the need for periodic tank cleaning.

Why is Fuel Polishing Mandatory?
Stored diesel contains micro-organisms and can retain water; over time sludge, biological growth and oxidation degrade fuel quality. Polishing disables microorganisms, separates water from fuel and prevents sludge formation, protecting engines, injectors and tanks and avoiding costly failures when fuel is needed for emergency generators, vehicles or equipment.

How Neftgen Fuel Polishing Systems Work

• Physical contamination removal: Centrifugal pre-filtration and depth filtration capture solid particles, rust, sand and sediment to sub-micron levels, enabling ISO 4406 cleanliness targets.
• Water separation: Free and emulsified water is separated and automatically drained via a dedicated Free Water in Fuel sensor, with no manual intervention required.
• Magnetic fuel conditioning: A magnetic stage disrupts cellular structure of aerobic and anaerobic microorganisms, preventing colony formation and sludge without using biocide chemicals.

All models operate in Manual, Automatic and BMS-integrated modes. Control is via an LCD 7-inch touch screen. Data logging, trend monitoring and Ethernet remote access are standard across the range.

Technical Specifications — Compact Series (DC & AC)
Compact Series — 10 & 26 L/min | 24V DC and 220V AC
Specification | EVG-PFS-010-24V DC | EVG-PFS-026-24V DC | EVG-PFS-010-220V AC | EVG-PFS-026-220V AC
Flow Rate | 10 L/min | 26 L/min | 10 L/min | 26 L/min
Voltage | 24V DC | 24V DC | 220V 50Hz 1ph | 220V 50Hz 1ph
Current Draw | 3A | 7A | 4A | 2.5A
Chassis | Polymer | Polymer | Polymer | Polymer
Dimensions | 700×650×300 mm | 1080×800×400 mm | 700×650×300 mm | 1080×800×400 mm
Pump Type | Gear | Gear | Gear | Gear
Weight | 25 kg | 42 kg | 25 kg | 42 kg

Technical Specifications — Industrial Series (220V AC)
Industrial Series — 40 to 240 L/min | 220V AC
Specification | EVG-PFS-040-220V AC | EVG-PFS-060-220V AC | EVG-PFS-120-220V AC | EVG-PFS-240-220V AC
Flow Rate | 40 L/min | 60 L/min | 120 L/min | 240 L/min
Voltage | 220V 50Hz 1ph | 220V 50Hz 1ph | 220V 50Hz 1ph | 220V 50Hz 1ph
Current Draw | 5A | 6A | 12A | 13A
Chassis | Polymer | Polymer | Stainless Steel Frame | Stainless Steel Frame
Dimensions | 1100×1000×400 mm | 1100×990×400 mm | 1750×1500×1200 mm | 2500×1500×1500 mm
Pump Type | Vane | Vane | Vane | Vane
Weight | 65 kg | 65 kg | 110 kg | 175 kg

Standard Features — All Models

• Manual / Automatic / BMS Modes
• Magnetic Fuel Conditioning Stage
• Free Water in Fuel Sensor
• Differential Pressure Sensor
• BMS Input Interface
• Ethernet Remote Monitoring
• Data Export Capability
• High Input Restriction Alarm
• LCD 7-inch Touch Screen Control
• Centrifugal Filter Stage
• Change Filter Sensor
• Trending & Data Logging
• Emulsified Water in Fuel Sensor
• High Output Pressure Sensor
• 10 Language Support

Available Options

• Cabinet Options
• Chemical Dosing System
• Profibus BMS
• 2 Tank Cleaning Configuration
• Particulate Counter
• DeviceNet BMS
• 3 Tank Cleaning Configuration
• Automatic Water Drain
• CanBus BMS
• Multi Tank Manifold
• Modbus BMS
• Flow Switch
• Drip Tray

Operational Benefits

• Zero Unplanned Downtime: Clean fuel eliminates contamination-induced injector blockage — the leading cause of emergency generator failure.
• Extended Engine & Injector Life: Reduced particulate load and zero water contamination lower wear on high-pressure injection components.
• Lower Maintenance Costs: Proactive conditioning reduces emergency filter replacements, injector servicing intervals and tank cleaning frequency.
• Improved Combustion Efficiency: Fuel meeting ISO 4406 cleanliness burns more completely with lower smoke and stable power.
• Automatic Water Removal: Continuous automated separation and drain cycles eliminate the contamination cycle.
• Full BMS / SCADA Integration: Native Modbus, Profibus, DeviceNet and CanBus communication minimises manual intervention.
• No Biocides or Chemicals: Magnetic conditioning prevents microbial re-growth while preserving fuel chemistry and avoids chemical handling.
• Fire Pump Reliability: Ensures fire suppression diesel pumps start reliably under maximum load.
• Environmental Compliance: High cleanliness reduces contaminated fuel disposal risk.

Technical Specifications

• Flow range: 10–240 L/min across Compact and Industrial series.
• Models / series: Compact Series (10 & 26 L/min) and Industrial Series (40, 60, 120, 240 L/min).
• Voltages available: 24V DC and 220V AC (50Hz, single phase).
• Pump types: Gear pumps (Compact) and Vane pumps (Industrial).
• Chassis materials: Polymer for many compact models; stainless steel frames for larger industrial units.
• Dimensions (examples): Compact models from 700×650×300 mm to 1080×800×400 mm; Industrial units up to 2500×1500×1500 mm.
• Weights: from 25 kg (small compact) up to 175 kg (largest industrial).
• Control & monitoring: LCD 7-inch touch screen, data logging, trending, Ethernet remote monitoring, data export.
• Sensors & alarms: Free Water in Fuel sensor, Emulsified Water sensor, Differential Pressure sensor, High Output Pressure sensor, Change Filter sensor, High Input Restriction alarm.
• BMS / SCADA integration: Modbus, Profibus, DeviceNet, CanBus supported; BMS input interface provided.
• Certifications & quality: CE / ATEX certified systems available; ISO 9001 quality managed.
• No biocides used: Magnetic conditioning process avoids chemicals while preventing microbial regrowth.