Vibrating big bag unloading machine Wonderbatch® M510-513

mobilewith lifting deviceautomatic

Overview
The NTE-Process Wonderbatch® Station M510-513 is a big bag unloader and dosing station designed for unloading and dosing from big bags and IBC/mobile containers. It provides dust-proof, contained material transfer to prevent cross-contamination and reduce handling waste and costs.

Eliminates typical issues of traditional formulation systems

• Difficulty in changing raw materials
• Long cleaning times and production downtime
• High number of ingredients with limited control
• Limited flexibility to meet market demand and short-lead orders
• Risk of cross-contamination (Kosher, allergenic, gluten)

Benefits and guarantees

• Enables parallel production for increased throughput (e.g., blending one formula while preparing the next)
• Controlled handling of individual formulations with full traceability
• Hygienic, easy-to-clean design for fast changeovers
• Reduced capital and production costs through optimized operations
• Supports unloading and dosing of plastic, stainless steel containers and FIBC big bags

Functionality and operation
The station performs unloading and dosing directly from big bags or mobile containers (IBCs) using a dust-proof connection and a natural elastomer cone valve with position sensor for precise discharge and dosing. The mobile universal structure (M513) docks on the M510 station to facilitate unloading. Vibrators on the positioning base assist material flow. The control panel with PLC and HMI manages sequences and dosing modes: loss-in-weight, gain-in-weight, batch and continuous.

Included components

• Vibrators installed on the positioning base
• Weighing system with 4 load cells
• Natural elastomer cone valve with position sensor

Technical specifications

• Commercial name: Wonderbatch® Station
• Models: M510-M513
• Application: Unloading and dosing from big bags and IBC/mobile containers
• Minimum big bag capacity: 500 kg
• Unloader type: Big Bag Unloader and Dosing Unit M510
• Valve: natural elastomer cone valve with position sensor
• Weighing: 4 load cells
• Vibration: vibrators on positioning base
• Control: PLC with HMI
• Dosing modes: loss-in-weight, gain-in-weight, batch, continuous
• Supported containers: plastic, stainless steel and FIBC big bags
• Design: mobile universal structure for forklift handling; dust-proof contained transfer