Industrial sorting and distribution system RD-SS-450Pro

for the pharmaceutical industryfor the food industryoptical

Product overview
Full-servo sachet sorter & counter RD-SS-450Pro designed to address layout constraints such as multi-floor production and limited space between primary and secondary packaging lines. The system collects, arranges, separates and counts unordered sachets/pouches using multi-axis servo motion for synchronized, low-noise and gentle handling throughout accumulation, sorting, spacing and discharge stages.

Key summary
Up to 450 packs per minute; compatible with blister packs, sachets and various bagged materials. Equipped with 11 direct-drive servo motors and a centralized motion controller to ensure smooth feeding, sorting, rejection and discharge. Configurable output orientation: horizontal transfer, vertical orientation or batch stacking to match cartoners and downstream equipment.

Specification (short)
Up to 450 bags/min
Suitable for various sachets and pouches
3 years warranty, 1 year free parts

How it works
The machine automates the flow by gently accumulating randomly oriented products in a wide-mouth, low-incline hopper, then servo-driving precise feeding into a high-speed roller sorting zone. Sorting relies on calibrated differences in roller speed, direction and friction under servo control. Optional vision verifies orientation. A servo-driven synchronous belt with encoder feedback provides precise spacing and non-contact counting via photoelectric sensors. Discharge modes selectable at HMI include horizontal transfer, vertical orientation and batch stacking; each discharge axis is independently servo-driven for millisecond synchronization with downstream machines.

Applications across industries

• Pharmaceutical: blister cards, powder/granule sachets — separation, counting and feeding into cartoners with minimal manual handling.
• Food: seasoning packets, sauce sachets, snack pouches — grouping and counting for multipacks or case packing.
• Personal care & cosmetics: sample sachets, mask sachets, wet wipes — gentle handling and presentation.
• Medical & industrial: sterile pouches, diagnostic kits, small industrial packets — high accuracy and traceability.

Main features and advantages

• Eleven direct-drive servo motors with multi-axis motion controller for precise synchronization between motors and rollers.
• Real-time motion control and photoelectric detection across feeding, conveying, aligning and separating stations to minimize double-feeding (double-bagging probability < 0.009%).
• Dust-proof and anti-static rollers to prevent slippage and ensure synchronized motion.
• Dynamic speed profiling across zones (accumulation, sorting, counting/discharge) managed by a single controller for stable, quiet operation.
• Flexible discharge modes (horizontal, vertical, batch stacking) for seamless integration with cartoners, case packers or overwrappers via servo following and industrial fieldbus.
• Data continuity for count data, batch information and production status transmission to downstream machines or MES platforms.

Main parts / modules

• Preventing Bag Stacking Module
• Photoelectric sensor (real-time counting/verification)
• Configurable conveyors and horizontal bag return/removal conveyors
• Servo motors and fully servo-driven rollers

Notes on performance and integration
Focus on synchronization rather than raw speed: encoder feedback and motion sync preserve counting accuracy during speed changes or short interruptions. Upstream connections accept conveyors, chutes, elevators or robotic feeds with level sensors and I/O signals. Downstream synchronization supports EtherCAT/PROFINET for millisecond coordination.

Technical specifications

• Model: RD-SS-450Pro
• Maximum throughput: up to 450 bags/min
• Suitable product types: hard/soft bags or pouches, blister packs and similar materials
• Bag size limits: Length ≤ 185 mm; Width ≤ 110 mm
• Accuracy rate: >99.97%
• Machine weight: 1000 kg
• Overall dimensions (L x W x H): 3,840 x 1,060 x 1,700 mm
• Actuation: eleven direct-drive servo motors with multi-axis motion controller
• Sensors: photoelectric detection (optional vision integration)
• Output orientations: horizontal transfer, vertical orientation, batch stacking (configurable via HMI)
• Warranty: 3 years; 1 year free parts