Aluminum recycling line

for copperlithium-ion batterymetal separation

Overview
Due to growing demand for high‑grade solutions in the circular economy, we develop new and innovative recycling plants for lithium‑ion cells. These systems combine mechanical pretreatment, pyrolysis and downstream separation and purification stages to recover valuable materials and reduce environmental emissions.

COMBINED LITHIUM CELL RECYCLING PLANT ALL IN ONE

• Processing of different cell formats and cell chemistries
• Exhaust gas filtration including thermal post‑combustion
• Recovery/regeneration of valuable metals
• Plant capacity up to 48 t/day

INNOVATIVE TECHNOLOGY

• Recovery of dry black mass (active material), copper flakes and aluminum flakes
• Mechanical separation including magnetic separation
• Safe cell crushing with integrated system monitoring
• Heat and energy recovery via ORC system
• Robust and efficient rotary pyrolysis kiln — proven technology
• Efficient removal of binders, organics and fluorine sources

MAIN ADVANTAGES

• High purity of regenerated materials
• High process efficiency and tailored plant design
• Reduced maintenance through robust engineering
• High revenue potential via maximum plant availability
• Continuous recycling operation
• Production of recycled materials with consistent, high quality

AVAILABLE PRODUCT DOCUMENTATION (TITLES)

• FLYER RECYCLINGANLAGEN
• FLYER DATENBLATT RECYCLINGPRODUKTE
• FLYER RECYCLINGANLAGEN SCHWARZMASSE

Technical specifications

• Type of process: Pyrolysis‑based recycling of lithium‑ion cells
• Plant capacity: up to 48 t per day
• Materials recovered: dry black mass (active material), copper flakes, aluminum flakes
• Mechanical separation: includes magnetic separation
• Cell handling: processing of different cell shapes and chemistries
• Exhaust gas management: exhaust gas filtration with thermal post‑combustion
• Crushing and safety: safe cell crushing with system monitoring
• Energy recovery: heat and energy recovery via ORC system
• Key equipment: robust and efficient rotary pyrolysis kiln (proven technology)
• Chemical performance: efficient removal of binders, organics and fluorine sources
• Quality target: high purity of regenerated materials