Wire automation system SpeedLine 22 ADVANCED

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Overview
The SpeedLine 22 ADVANCED is a fully automatic crimping machine for processing single and multi-core wires with cross sections from 0.08 to 6 mm². Designed for high-productivity cable manufacturing (typical applications include automotive wiring harness production). Illustrations may show optional equipment.

Modular Platform
The modular SpeedLine platform provides swivel-arm wire processing with emphasis on minimal downtime, ergonomic working heights and safety. Variants support diverse customer-specific configurations by combining standard modules and options.

Typical Configuration
Standard models cover common cable production tasks; this model supports up to 4 crimping stations and can be extended with optional modules for complex, reproducible processes.

Quality Assurance
Optional monitoring modules enhance process control:

• Crimp force monitoring for connection verification
• Conductor quality monitoring to detect faulty stripping
• Optical cable quality inspection

Intuitive and Safe Operating Concept
WireStar HMI offers a touchscreen interface with configurable database management, network connectivity and a production dashboard for status, throughput and material consumption monitoring.

Conformity
The machine conforms to applicable European directives for mechanical and electrical safety and electromagnetic compatibility.

Base Equipment

• Crimping stations
• Base frame with control cabinet
• Station tables and operator desk
• Wire straightener and swivel arms
• Programmable wire feeder
• Programmable cut-and-strip module
• Blade assembly and bad part cutter
• Pneumatic machine guard
• PC with 21" touchscreen
• Machine software WireStar
• Networking and interfacing functions (RS232, Ethernet)

Optional Extensions

• Seal station
• Double wire straightener
• Crimp height adjustment
• Press height adjustment
• Wire stacking module
• Carrier strip chopper
• Wire doubling module
• Applicator shuttle
• Crimp force monitoring
• Cable quality monitoring
• Conductor quality monitoring

Technical Data
Processable materials
Wire: single and multi-core wires
Cross section: 0.08 mm² – 6 mm²
Insulation: PTFE, PVC, other typical materials

Processing
Wire feeding: belt drive up to 10 m/s
Cut length: 30 mm – 99 m
Production rate: > 5,000 pcs/h (50 mm wire length, Crimp/Crimp) depending on configuration

Performance and geometry
Drive: servo motors
Number of stations: up to 4

Controls
Software: WireStar
Display: 21" touchscreen

Supplies and interfaces
Power supply: 3x (208–480 V), 50/60 Hz, 3.5 kVA
Compressed air: 6 bar
Interfaces: RS232, Ethernet

Dimensions and weight
Approx. (W x D x H): 3350 x 1450 x 1800 mm
Weight: approx. 1050 kg

Notes
[1] Values depend on wire and terminal configuration.
[2] Dimensions and weight for basic equipment.

Technical specifications

• Model: SpeedLine 22 ADVANCED
• Processable cross section: 0.08 mm² – 6 mm²
• Wire feeding: belt drive up to 10 m/s
• Cut length range: 30 mm – 99 m
• Production rate: > 5,000 pcs/h (50 mm wire, Crimp/Crimp)
• Drive type: servo motors
• Max stations: up to 4
• Control software: WireStar
• Display: 21" touchscreen
• Power supply: 3x (208–480 V), 50/60 Hz, 3.5 kVA
• Compressed air: 6 bar
• Interfaces: RS232, Ethernet
• Approx. dimensions (W x D x H): 3350 x 1450 x 1800 mm
• Approx. weight: 1050 kg