OverviewThe latest generation of Schäfer crimping applicators for mechanical crimping with side feed, developed for small cross-sections and high precision in cable and terminal production. Functional and design improvements enable faster setup and consistent production accuracy.
Optimized adjustability for Maximum PrecisionSeparate, fully decoupled adjustment of wire crimp and insulation crimp heights is achieved via a redesigned crimp-height adjustment head. Two adjustment ranges are available depending on wire cross-section: 1.5 mm with 0.01 mm resolution for smaller cross-sections, or 3 mm with 0.02 mm resolution for larger cross-sections. A tool-less clamping device on the feed table/finger permits fine mechanical tuning of crimp geometry. High-precision roller bearings in the feed ensure accurate terminal feeding.
Easy Handling and CompatibilityWear parts of the new applicator are compatible with previous Schäfer generations. Crimp dies for both wire and insulation can be changed quickly, even when the applicator is mounted. The unit fits a standardized press shut height of 135.78 mm and mounts via the common quick-clamp for Schäfer machines up to 20 kN. An optional mechanical counter can be integrated to record crimp cycle counts.
Advantages at a Glance- Adaptive crimp-height adjustment
- Fully independent wire and insulation height settings
- Tool-free adjustment for crimp geometry
- Interchangeable crimp dies
- Wear parts compatible with previous generations
- Optional mechanical counter integration
- Durable design for long wear-part service life
NotesProduct images are illustrative and may show options or specific configurations. Subject to technical changes and errors.
Technical specifications- Terminal feeding: mechanical
- Feeding direction: from left
- Terminal pitch: up to 20 mm
- Processable materials: dependent on material and geometry
- Max. sheet thickness: up to 0.8 mm
- Wire cross sections: up to 6 mm²
- Pressing force: 20 kN
- Stroke: 40 mm
- Shut height: 135.78 mm
- Range of crimp-height adjustment: 1.5 mm ±0.01 mm or 3 mm ±0.02 mm
- Punch width: 19 mm
- Dimensions (W x D x H): 190 x 155 x 135 mm (approx.)
- Weight: 4.8 kg (approx.)