Cable automation system SynchroLine INDIVIDUAL

Transfer production systemfully automatichigh volume

Product overview
The SynchroLine INDIVIDUAL is a fully automatic wire processing machine for medical cable production. It performs precision conductor crimping, application of specialised connectors and consecutive assembly operations on prepared wires. The system is based on a shuttle transfer system that transports wires between dedicated processing stations.

Flexible plants with transfer system
The transfer system moves individual wires to processing stations via shuttles, enabling fully automatic workflows and flexible plant configurations adapted to medical manufacturing requirements.

Preparations for cable production
A tension-relieved unwinder feeds two-core wire into the line and stores defined fiber length in a buffer. Unwinding speed is controlled as required and product-specific wire lengths are cut and prepared at the first station.

Intuitive user interface
The touch-screen control provides an intuitive multi-language interface with selectable user roles and operating modes. Network functions support integration into modern production environments and simplify recipe and process management.

High safety for the operator
Operator protection is ensured by monitored safety devices. Opening safety doors interrupts the electrical safety circuit and stops all motors. The machine complies with applicable European directives for machinery, electrical safety and EMC.

Overview of the overall process

• Unwinding and feeding the wire
• Cutting to length and stripping
• Spreading the wire
• Crimping conductors sequentially
• Feeding the connector
• Equipping the cores with the connector
• Product quality control
• Turning and labelling the cable

Technical specifications

• Transfer-system based automatic cable processing with shuttles for station transport
• High-performance wire processing for medical cable production
• Precision crimping of conductors and application of specialised connectors
• Tension-relieved unwinder with buffer storage for controlled feed
• Cutting and stripping station for product-dependent lengths
• Touch-screen control with multi-language UI, user roles and network functions
• Monitored safety device; safety doors interrupt electrical safety circuit and stop motors
• Compliance with applicable European machinery, electrical and EMC directives
• Illustrations may show optional or specific equipment