Modular control for conveying VLS - VaryLine System

Overview
The automation and supervision of SMI conveyors are handled by the VLS PRO (VaryLine System), an advanced hardware/software system developed by SMI based on the PROFIBUS field bus. The VLS PRO controls up to 121 inverter-equipped motors and combines, in a single compact control unit, the line control PC and a multi-language man–machine interface (POSYC). The reduced size of the control unit allows flexible positioning at strategic points along the line.

Main features and advantages

• Distributed architecture based on inverter-driven integrated motors, reducing space for electrical panels and simplifying wiring
• Single industrial PC (POSYC) combining control functions and operator interface for simplified operation
• Compact control unit enabling flexible placement on the line
• Lower line wiring costs and shortened wiring time
• Modularity allowing multiple VLS units within the same system
• Operational flexibility and quick changeover
• Reduced maintenance requirements
• Multi-language man–machine interface
• Low energy consumption

Operator functions (from POSYC VLS control unit with LCD touch screen)

• Set conveyor operation parameters
• Adjust conveyor speed according to product flow and type
• Automatically stop and start conveyors according to required product flow
• Collect and export production data
• Plan and schedule maintenance operations

Technical specifications

• Control system: VLS PRO (VaryLine System)
• Field bus: PROFIBUS
• Maximum controllable inverter-equipped motors: up to 121
• Integrated control unit: PC + multi-language man–machine interface (POSYC)
• Control unit: compact size for flexible positioning within the line
• Architecture: distributed, inverter-based with integrated motors
• Modularity: supports multiple VLS units in the same system
• Operator interface: LCD touch screen
• Main functionalities: parameter setup, speed adjustment, automatic stop/start, production data collection, maintenance planning