Batch reactor CK series

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Product Overview:CK reactor is a jacketed twin cone reactor specifically engineered to handle high-viscosity materials. Its unique dual helical-conical blades ensure efficient mixing in a low-speed, medium shear environment.Working Principle:Dual Helical-Conical Blades:The mixer features two intermeshing helical-conical blades that rotate within a jacketed conical vessel.The blades rotate around their own axis while simultaneously orbiting the central axis of the mixer, creating a planetary motion.This dual motion ensures that the material is continuously folded, stretched, and kneaded, promoting homogeneous mixing.Low-Speed, Medium-Shear Mixing:The mixer operates at low speeds, making it ideal for high-viscosity materials that require gentle yet thorough mixing.The medium-shear action helps break down agglomerates and ensures uniform distribution of components without damaging sensitive materials.Main Design Features:Full Vacuum, Pressure, and Temperature Control: The reactor provides comprehensive control over process conditions, ensuring optimal results for demanding chemical reactions.Variable Blade Speed: Adjustable mixing speeds allow for tailored processing, accommodating a wide range of viscosities and reaction requirements.Versatile Applications: Ideal for polymerization, condensation reactions, and other complex processes in industries such as pharmaceuticals, plastics, polymers, and chemicals.Scalable Batch Sizes: Available in various models to accommodate batch sizes ranging from 5 to 200 litres, offering flexibility for both small-scale and industrial applications.ASME Certified: The reactor bodies are ASME certified, ensuring compliance with rigorous safety and quality standards.Benefits:Efficient Mixing: The dual helical-conical blades ensure uniform mixing, even for highly viscous materials.Process Control: Full control over vacuum, pressure, temperature, and blade speed allows for precise optimization of reaction conditions.Safety and Reliability: ASME certification ensures the reactor meets high safety standards, making it a dependable choice for industrial applications.The CKD reactor is a robust and versatile solution for industries requiring advanced mixing and reaction capabilities, particularly for high-viscosity materials. Its combination of innovative design, precise control, and scalability makes it an essential tool for modern industrial processes.Applications:Pharmaceutical IndustryDrug Formulation: Ideal for mixing and homogenizing high-viscosity pharmaceutical formulations, such as ointments, creams, gels, and pastes.Active Pharmaceutical Ingredient (API) Production: Ensures uniform dispersion of APIs in excipients.Devolatilization: Removes solvents and volatile impurities under vacuum, ensuring high-purity final products.Polymer and Plastic IndustryPolymerization: Efficiently handles polymerization reactions, including bulk, solution, and condensation polymerization.Compounding: Mixes polymers with additives, fillers, and reinforcements to create composite materials.Masterbatch Production: Ensures uniform dispersion of pigments and additives in polymer matrices.Thermoset Processing: Mixes and processes thermosetting resins, such as epoxies and polyurethanes.Chemical IndustryCondensation Reactions: Ideal for reactions that release by-products, which can be removed under vacuum.Adhesives and Sealants: Homogeneously blends high-viscosity adhesives, sealants, and coatings.Resin Production: Mixes and processes synthetic resins, such as phenolic, polyester, and acrylic resins.Catalyst Preparation: Ensures uniform dispersion of catalysts in chemical reactions.Technical Specifications / Features:Jacketed twin cone designDual helical-conical bladesLow-speed, medium-shear mixingFull vacuum, pressure, and temperature controlVariable blade speedBatch sizes: 5 to 200 litresASME certified reactor bodiesSuitable for high-viscosity materialsPlanetary mixing motion