Ribbon blender

horizontalbatchpowder

SuperBio Fast Ribbon Blender: Excellence in Industrial Mixing The ribbon blender is equipment with a structural configuration usually made of special steels, such as stainless steel 304 or 316. It features a mixing system with helical-shaped ribbons connected to a central shaft for flow and counterflow. These ribbons transport the particles by rolling the product spheres. This rolling, favored by the angle of the helical shape, causes the particles to interact, resulting in a physical shock and transforming various products into a uniform mixture. The transformed product can undergo certain reactions: isothermal, deformations, favorable to the uniformity of a new formulation. This is the result sought by specialists in the transformation processes of various products: food, chemical, pharmaceutical, civil, agro-industrial, etc. Main technical features and advantages: - Variable capacity: The SuperBio ribbon blender is produced in series, with designs developed over many years by the company, which owns and masters the best technology for mass production of this equipment. It is recognized as the most specialized company in the production of this specific equipment. - The range varies from 10 liters to 10,000 liters, with a processing capacity of up to 20 tons per operation. - It also has a line of continuous plants that includes: feeding of buffer silos, central Ribbon Blender, continuous passage silo for bagging (in this configuration it is possible to produce up to 140 tons/hour with appropriate automation) with 6,000-liter equipment. - Efficiency validated through processes: Thanks to cutting-edge engineering, the mixer offers fast, dynamic, and homogeneous mixing, surpassing the linear processes of various equipment. - Its efficiency reduces operating costs and increases the final product quality, standardizing the process. - Quality: The study and analysis of the materials to be used in the construction of the equipment vary according to the materials to be processed. Normally, corrosion-resistant, temperature-resistant, abrasion-resistant, or process-specific stainless steel is widely used. If necessary, superalloys are also used: titanium, monel, hardox, alloy, and hastelloy, among others. - The Ribbon Blender is designed to withstand wear and corrosion (given the importance of preventive study and analysis), ensuring long service life with low maintenance requirements. - Flexibility and applications in various sectors: Widely used in the food, chemical, pharmaceutical, agro-industrial, petrochemical, and other sectors. The Ribbon Blender can be configured to meet the specific mixing process of each sector, including production capacity/hour, accessories, and feeding, waiting, and dosing devices. - Safety and agility: Thanks to the integrated controls and safety system in the design, the Ribbon Blender ensures a low-risk mixing process, complying with regulations and proper operational training. It ensures greater safety and compliance with regional regulatory standards: in Brazil, NR12 and NR10 are used. In Europe, our machines comply with European safety, quality, and conformity regulations, including the Machinery Directive. - Drive parameters and components used: Mechanical drives, motors, and reducers from renowned brands for quality, safety, and efficiency, such as SEW, NORD, BONFIGLIOLI, and WEG, with different reductions, are used. We use 2-pole, 4-pole, and 6-pole motors, in various supply voltages, including 220V, 380V, and 440V, single-phase, two-phase, and three-phase, with frequencies of 50 and 60 Hertz. The bearings used in the design are always of high quality, such as FAG, SKF, or of the same technical level, to ensure the performance and reliability of the equipment. Technical Specifications / Features: - Construction materials: Stainless steel 304/316, superalloys (titanium, monel, hardox, alloy, hastelloy) - Capacity: 10 to 10,000 liters (up to 20 tons per operation) - Continuous plant option: up to 140 tons/hour with automation - Applications: Food, chemical, pharmaceutical, agro-industrial, petrochemical sectors - Drive: Mechanical, with motors and reducers (SEW, NORD, BONFIGLIOLI, WEG) - Voltage: 220V, 380V, 440V; single-phase, two-phase, three-phase; 50/60 Hz - Bearings: FAG, SKF, or equivalent - Compliance: NR12, NR10 (Brazil); European Machinery Directive - Low maintenance, high durability, corrosion and abrasion resistance