Robotized palletising system FullPick

for the food and beverage industrymixed casechilled products

Overview
FullPick is an automated mixed-case palletizing system from TGW Logistics that assembles mixed-case pallets and roll containers with accuracy and throughput suitable for grocery and omnichannel distribution. The solution supports semi- to fully automated configurations and is engineered for operation across ambient, chilled and frozen temperature zones.

Key Features at a Glance

• Automated mixed-case palletizing for pallets and roll containers
• Flexible configurations: semi-automated to fully automated, modular and scalable
• Designed for omnichannel distribution, including e-grocery and store replenishment
• Operates reliably in ambient, fresh, chilled and frozen environments
• Energy-efficient design to reduce refrigeration and freezer operating costs
• Suitable for brownfield retrofits and greenfield projects

Designed for Grocery Logistics
FullPick is tailored to the constraints of grocery supply chains: it integrates with roller conveyors and material handling equipment to form store-specific pallets and roll containers, enabling precise replenishment of fresh, chilled and frozen assortments.

How FullPick Delivers Value

• Precision: Builds mixed-case pallets and roll containers to store-specific patterns, reducing picking and shelving errors and preserving product integrity.
• Flexibility: Handles diverse SKU sizes and packaging across multiple temperature zones.
• Consistency: Reduces out-of-stock situations by ensuring regular, reliable replenishment.

Future-Proofing
FullPick supports optional modules and scalable configurations to adapt to changing store formats, load carriers and seasonal SKU variations.

• Adaptability: Configurable to evolving store layouts and load carriers.
• Omnichannel Ready: Manages online orders alongside traditional store replenishment workflows.
• Seamless Expansion: Optional modules (e.g., split-case picking) enable capacity growth without disrupting operations.
• Automation Options: Choose semi-automated or fully automated setups to match budget and throughput requirements.

Maximum Efficiency, Minimal Waste
FullPick optimizes space, energy and operational cost in grocery environments.

• Smart Space Utilization: Tray and pattern strategies maximize storage density and truck loading efficiency.
• Energy Savings: Compact design and process optimization lower refrigeration and freezing costs.
• Cost-Controlled Operations: Reduced cooling volumes, optimized transport usage and lower maintenance demands support margin-sensitive grocery operations.
• Reliable Performance: Robust mechatronics deliver high throughput with minimal downtime.

Characteristics / Technical Specifications

• Product name: FullPick
• Manufacturer / Brand: TGW Logistics
• Function: Automated mixed-case palletizing and roll-container formation
• Configurations: Semi- to fully automated; modular and scalable
• Environments supported: Ambient, fresh, chilled, frozen
• Applications: Omnichannel distribution including e-grocery; suitable for brownfield and greenfield projects
• Energy: Energy-efficient design optimized for refrigeration/freezer cost reduction
• Expansion options: Optional modules such as split-case picking
• Design focus: Store-specific pallet/roll container formation, tray solutions for space optimization
• Performance characteristics: High throughput, robust mechatronics, minimal downtime