Color for sheets visual quality control system Loepfe YarnMaster® PRISMA

Product overview
PRISMA is a yarn monitoring and clearing system designed for winding and spinning mills. It combines a unique four-sensor detection array with dedicated PRISMA software to detect contaminants and yarn faults while enabling high machine throughput and consistent process control. Integration with MillMaster TOP 2.0 provides centralized monitoring and data-driven process optimization.

Key benefits

• Consistent yarn quality with optimized machine efficiency
• Advanced contamination detection and control
• Lower costs through reduced waste, fewer splice cycles and reduced energy use
• Efficient basic yarn clearing enabled by simultaneous dual measurement
• Reduced operator workload through automated functions
• Autoclearing for extended automated operation

The PRISMA system
PRISMA pairs four-sensor hardware with tailored software algorithms. When connected to MillMaster TOP (MillMaster TOP 2.0), the system offers real-time production data, detailed reports and tools for process optimization across the supply chain. Regular software updates extend capabilities and adapt the system to evolving production needs.

PRISMA features and software functions

• Unique four sensor technology for improved detection performance
• Simultaneous dual measurement for efficient basic clearing
• NSLT cluster feature to minimize strippiness and moiré effects
• F-cluster feature to manage complex fault patterns
• Compactness feature for compact yarn monitoring
• Testmode to balance cuts-to-faults ratio
• Autoclearing to limit manual interventions
• Regular software updates adding new functionality

Recommended yarn types

• Cotton: enhanced contamination control for improved product consistency
• Core yarns: dedicated detection for off-center and missing cores
• Conductive materials: precise optical measurement for reliable production
• Colored yarns: detection of shade variations and color deviations
• Synthetics: detection of process-related faults independent of humidity
• Blends: proven performance for mixed-fiber production

System integration & data
PRISMA integrates with MillMaster TOP to provide production planning, trend analysis and mobile access to quality data. MillMaster TOP delivers a comprehensive overview of quality metrics and helps locate process deviations to support targeted corrective actions and cost reduction.

Supporting materials
Product brochure (English) and a product video are available for PRISMA to present detailed specifications and demonstrations.

Caractéristiques / spécifications techniques

• Product name: YarnMaster® PRISMA
• Manufacturer / Brand: Loepfe
• Detection technology: unique four sensor technology
• Software: PRISMA software with regular updates
• Data management: integrated with MillMaster TOP (MillMaster TOP 2.0)
• Main functions: Autoclearing, simultaneous dual measurement, NSLT cluster, F-cluster, Compactness, Testmode
• Suitable for: cotton, core yarns, conductive materials, colored yarns, synthetics, blends
• Supporting assets: product brochure (PDF) and product video (MP4)