Tension transducer

robuststrain gauge

Product Overview
The XWDGM Pillow Block Tension Transducer is a high-precision web tension measurement device engineered for slitting, rewinding, printing, coating, laminating, flexible packaging, paper converting, textile processing, and lithium battery manufacturing equipment. Designed with advanced strain gauge sensing technology and a robust pillow block structure, this tension transducer delivers reliable and accurate tension feedback for demanding industrial web handling applications.

Function and Design
As a key component in modern web tension control systems, the Pillow Block Tension Transducer continuously measures web tension through guide rollers and converts mechanical force into precise electrical signals. These signals are transmitted to tension controllers, enabling automatic adjustment of brakes, clutches, and drive systems to maintain constant web tension throughout production. The heavy-duty foot-mounted design provides excellent mechanical stability, high load capacity, and long-term durability, making it ideal for wide-web processing lines and high-speed production environments.

Key Features

• High-accuracy pillow block tension measurement
• Heavy-duty foot-mounted construction for mechanical stability
• Advanced strain gauge sensing technology
• Stable web tension measurement with excellent linearity and repeatability
• High load-bearing capability
• Fast response to tension fluctuations
• Low temperature drift
• Superior overload protection
• Long service life in industrial applications

Benefits of Accurate Web Tension Measurement
Precise web tension control is critical for maintaining product quality and maximizing production efficiency. The XWDGM Pillow Block Tension Transducer helps manufacturers:

• Improve slitting accuracy
• Enhance rewinding quality
• Prevent web wrinkles and stretching
• Reduce web breaks
• Improve roll formation consistency
• Minimize material waste
• Increase production output
• Improve finished product quality

Applications
The transducer is widely used in:

• Slitting machines
• Rewinding machines
• Rotogravure and flexographic printing machines
• Coating and laminating machines
• Flexible packaging equipment
• Paper converting machinery
• Film processing lines
• Label production equipment
• Textile and nonwoven fabric production lines
• Lithium battery electrode coating lines

System Integration
Integrates with automatic web tension controllers, compact tension controllers, through-shaft tension sensors, cantilever tension load cells, magnetic powder brakes, magnetic powder clutches and web guiding systems to form closed-loop tension control systems for stable, automated web handling.

High-Performance Tension Feedback Solution
The Pillow Block Tension Transducer continuously monitors the force exerted on guide rollers and delivers highly accurate feedback signals to the control system. This allows real-time tension adjustment and helps maintain optimal web handling performance across the entire production process. Its reinforced structure makes it particularly suitable for heavy-duty applications requiring exceptional measurement stability and durability.

Caractéristiques / spécifications techniques

• Measurement technology: strain gauge sensing
• Mounting type: foot-mounted pillow block
• Design goals: high accuracy, excellent linearity and repeatability
• Mechanical properties: heavy-duty construction, high load-bearing capability
• Performance: fast response to tension fluctuations, low temperature drift
• Protection: superior overload protection
• Intended use: continuous web tension measurement for closed-loop tension control systems
• Typical industries: converting, printing, coating, laminating, packaging, textiles, battery electrode coating