- Metrology - Laboratory
- Inspection and Monitoring
- Zoller + Fröhlich
Visual quality control system Z+F VCS
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Description
Overview
The Z+F Visual Control System (VCS) inspects and visually monitors wire and cable ends to verify crimp quality and detect defects. The system determines the bend/shape of a cable end and evaluates the visible processing quality using multiple cameras and real‑time Z+F software. It can operate as a stand‑alone unit for manual inspection or be integrated into automated cable processing lines to increase automation and quality assurance. Inspection results are stored automatically to support traceability. Visual alerts notify the operator when a defect is detected.
Recognisable quality defects (examples)
Technical information
The inspected conductor ends are captured by several high‑resolution cameras and processed in real time by the Z+F software according to configured inspection criteria. The system supports standalone manual workflows as well as inline integration with cable processing machines. Automatic storage of inspection data supports continuous quality control and process traceability. Communication and control are handled via a RESTful API and standard physical interfaces.
Technical data
Characteristics / specifications
The Z+F Visual Control System (VCS) inspects and visually monitors wire and cable ends to verify crimp quality and detect defects. The system determines the bend/shape of a cable end and evaluates the visible processing quality using multiple cameras and real‑time Z+F software. It can operate as a stand‑alone unit for manual inspection or be integrated into automated cable processing lines to increase automation and quality assurance. Inspection results are stored automatically to support traceability. Visual alerts notify the operator when a defect is detected.
Recognisable quality defects (examples)
- Missing wire end ferrule
- Damaged wire end ferrule
- Excess strands due to excessively long stripping
- Protruding strands outside the plastic collar
Technical information
The inspected conductor ends are captured by several high‑resolution cameras and processed in real time by the Z+F software according to configured inspection criteria. The system supports standalone manual workflows as well as inline integration with cable processing machines. Automatic storage of inspection data supports continuous quality control and process traceability. Communication and control are handled via a RESTful API and standard physical interfaces.
Technical data
- Cross-section range: 0.14 – 16.0 mm² (AWG 26 – 6)
- Insertion length: 40 mm (1.57 in.)
- Cycle time: 0.8 s
- Power supply: 100 – 240 V; 50/60 Hz; 100 VA
- Dimensions (W x D x H): 140 x 300 x 210 mm (5.5 x 11.8 x 8.3 in.)
- Weight: 7 kg (15.43 lbs)
- Communication: RESTful API
- Physical interface: RJ45
- Order code / part number: V10VC000002
Characteristics / specifications
- Inspection method: multi-camera optical inspection with real‑time evaluation
- Deployment: stand‑alone manual inspection or integration into automated cable processing machinery
- Data handling: automatic storage of inspection results for traceability and QC
- Defect detection: missing/damaged ferrules, conductor strand protrusion, over‑stripping
- Interfaces: RESTful API, RJ45
- Suitable for industry applications requiring inline visual quality control of crimped connections
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