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Applications
* Lumber mills
* Cabinetry wood shops
* School wood shops
Dust from industrial woodworking machinery:
* Molders
* Lathes
* Planers
* Belt Sanders
* Chop Saws
Safety Considerations
NFPA approved explosion vents should be used on all wood applications. The collector should be located outside whenever possible or near an exterior wall with the explosion vents ducted per NFPA outside the building. Read the informative OSHA Hazard Information Bulletin on the subject of improper installation of wood dust collectors in the woodworking industry.
Sprinkler kits should also be installed in the collectors. If equipment being aspirated has the potential to produce sparks, such as a high speed sander, spark detection/suppression systems should be considered. It is best to have the customer check with his Insurance carrier and follow NFPA 654 Standard for the Prevention of Fire and Dust Explosions from the Manufacturing, Processing and Handling of Combustible Particulate Solids, 2000 Edition.
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ELOFIL® distinguishes through determined design, high quality manufacture and an efficient performance principle. The decisive advantage compared with other filtration methods:
- Re-usable filter cartridges:
They have just to be cleaned and are immediately ready for operation, no secondary costs for filter materials arising. Further pros: high operational reliability and long life time; i.e. the filter elements require low
- Flow optimized design:
Despite of high exhaust capacity the fans consume very little energy. Therefore, operating costs are extremely low. ELOFIL electrostatic filters provide clean air at a reasonable price.
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The Smog-Hog PSG mist collector eliminates mist and smoke from kitchen emissions and industrial processes. This heavy-duty fume collector can be mounted inside or outside a facility and customized to fit your building’s requirements.
The Smog-Hog PSG system uses electrostatic precipitation (ESP), to trap contaminants on collection cells. For routine maintenance, the PSG’s much lighter and easier to remove than other systems on the market. Also, there’s no need for costly filter replacements; just routine service cleanings are required.
Air volumes range from 825 CFM to 22,000 CFM
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Description
The entire unit is designed as an independent device to be connected to existing exhaust lines for the local extraction and cleaning of workshop air. It is particularly suitable for upgrading existing equipment. The stable and torsion-free housing is self supporting. The single- or double-faced separating surface is arranged in a V-type layout with removable X-CYCLONE@ basic elements. The unit is fitted with an oil- and waterproof collecting channel that is suitable for connection to the on-site drain lines. The duct connection socket is firmly fixed to the device and suitable for an unthreaded sliding connection. Suspension devices provide for optional, clear installation inside the workshop.
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Fields of Application: Mist eliminator are used wherever droplets of pollutant or process materials must be removed from liquid-laden waste air. This is the case, among others, in the surface-treatment, chemical, and electronics industries.
Operating Method: The waste air drawn in by a plastic ventilator is passed through a grid section with repeated changes of direction. Because of their inertia, the droplets collide with the walls of the section, are then separated and can be removed from the system below.
Separation Capacity: The separation capacity is characterised by the smallest separable droplet (droplet limit). The sections used by COLASIT are optimally designed for each requirement. The rate of separation amounts to 99.9% of all droplets which are bigger than the droplet limit diameter.
Separation of Aerosols: If the waste air tends to form aerosols these can be effectively separated with a specially sized mesh.
Type of Construction: The COLASIT mist eliminator consists of a rectangular housing, incorporated with standard separation packs in a two-layer configuration. The packs can be removed from the side for cleaning. All components are made of thermoplastic synthetics.
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ARNO Series
DESIGNED FOR HIGH-DUTY PRODUCTION MACHINE TOOLS
WORKING ON 3 SHIFTS
guarantee of:
- constructive solidity of its mechanical parts
- 5 filter stages, which can be diversified according to the type of pollutant and kind of machining process
- residual concentration of pollutant in the air at unit exhaust < 0,1 mg/m3
POLLUTANTS: OIL MIST- SMOKE- MICRODUST
AIRFLOW RATE: 1000 ÷ 4000 m3/h
SUITABILITY: ALL TYPES OF MACHINE TOOLS
MACHINING CENTRES - LATHES - GRINDING MACHINES- LASER MACHINES - BORING MACHINES - MILLING MACHINES - THREADING MACHINES – SHARPENING MACHINES - MACHINES FOR SPARK EROSION - COLD HEADING MACHINES - ETC...
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ECO Series
POLLUTANTS: OIL MIST - MICRODUST - SMOKE
AIRFLOW RATE: 500 ÷ 750 m3/h
A quality, reasonably sized solution. Suitable for suction and purification of oil mist, microdust and smoke produced during damp and dry machining processes.
The unit is equipped with a drainage for the recovery of recondensed coolant liquid.
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ARF Series
POLLUTANTS : MICRODUST – SMOKE – FUMES - ODOURS
AIRFLOW RATE : 750 m3/h
Suitable for suction and purification of microdust and smoke produced during damp and dry machining processes.
The perfect solution for Laser Machines and Machines for Spark Erosion.
The suctioned air first passes through a sequence of metallic and synthetic filters, which retain the particles with higher granulometry.
Subsequently, the air goes through an Absolute HEPA Filter H13 - tested in accordance with Euro Norms EN 1822 - and is emitted perfectly purified in the environment.
The FA version is equipped with an ACTIVED CARBON cell to eliminate fumes and odours.
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Centrifugal filter for oil mist CLEANMIST® Filter body, divided into two parts, eases service operations; the inlet is provided with a mesh to avoid aspiration of solid materials and a conic diffuser for uniforming distribution of fogs within the wheel. Fog and vapour particles are centrifuged at high speed inside the wheel and, crossing the filtering panels, undergo a coalescence effect becoming small drops which, joined in a pressure flow, are discharged with the specific drainage.
Cleaned air is discharged in the environment, passing through the upper part of the filter.
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UNIFIL air cleaners stand out for easy installation, easy operation and easy maintenance. Thanks to the well-devised design and the utilization of high quality filter elements, the units achieve long operating times and a collection efficiency of 99.997% for particles >0.3µm
- Modular design:
In case of changing an application, UNIFIL can be adapted any time in a budget-saving way (e.g. further pre-filter plates or gas sorption stages can be connected for the elimination of odours %u2013 in modular design!)
- Flow optimized fans in special collocation:
Optimum inflow into the main filter and use of the entire surface. Replacement of the main filter is only necessary if full load has been achieved, energy consumption is extremely low.
- Easy maintenance:
UNIFIL applies slide-in units for standardized filter elements. This makes maintenance easy and a replacement is done in few minutes
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Emma is the big sister in the 3nine product family. Emma was designed specially for applications where a high air flow is essential, for example on very large or open machine tools.
Emma has a capacity of 1800 cfm (3000 m3/h). Multiple Emma's can be interconnected using the 3nine modular system to create a solution for flow rates above 1800 cfm (3000 m3/h).
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Lina is the smallest oil mist separator in the 3nine product family. It was specially designed for small, enclosed machine tools, where the need for extraction vacuum is limited.
Lina has a capacity of 350 cfm (500m³/h) and is mounted on each machine tool. This saves floor sopace and unnecessary pipe work. It also makes it easier to move the machines when production requirements change.
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Clara is 3nine's best-selling oil mist separator. With a flow rate of 700 cfm (1,000 m³/h) it is suitable for most machine tools. Clara has been fitted to practically every type of machine tool for numerous customers in Sweden and elsewhere in Europe.
Clara operates solely on the centrifugal separation principle and therefore requires very little maintenance. Clara does not clog up like a filter - even under extreme conditions with high solids loading, such as the machining of casing and in grinding applications.
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The oil mist separator for tough applications
Petra is specially designed to handle applications having high degree of solid particles, such as grinding and polishing applications, machining of cast iron and heat treatment (quench oil) applications.
Petra has a capacity of 700 cfm (1,000 m3/h) and can easily be installed on the top of the machine tool it is suitable for most machine tools. This saves floor space and unnecessary pipe work and unnecessary maintenance on pipe, which is quite important in these types of applications, where allot of solid particles deposits in the pipes. It also makes it easier to move the machine tools when production requirements change.
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Darwin: the innovation friend of the environment!
Thanks to Darwin, the air filter, that mounted on machine tools, cleans the air in work places, Losma has been among the marked companies to the prize the Innovation friend of environment 2002.
The event has been promoted by Legambiente, co-promoted by the Polytechnic of Milan and the Bocconi University, with the contribution of Confindustria and the sponsorship of the Lombardy Region and the Ministry of the Environment and the Protection of the Territory.
This acknowledgment rewards the engagement of the companies for continuous research and development of innovations compatible with the environment.
From the 1974 Losma operates in the field of the air filtering in industrial workplaces, with the maximum attention to the topics of the emergency and of the protection of the environment inside of the job places.
The Darwin air filter, patented, has been marked as personalized system, careful to the reduction of the energetic consumptions for the aspiration and cleaning of the air from oil fogs of machine tools.
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Purifies the air in working environments in which blankets of oily smoke are created.
Mechanical industries, machine-tool environments.
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Centrifugal Mist Eliminators
CME Series Centrifugal Mist Eliminator systems are designed to provide efficient, cost effective control of mist and mist/smoke contaminants generated from a variety of manufacturing and process applications. Direct machine mounting is typical on most installations however, floor mounting pedestal stands and ceiling hung mounting options are available for this small but powerful, highly efficient, compact mist collection system.
CME units feature a modular design with a variety of pre and post filter options. For removal of chips, metal fines and general solid particles, prefilters are available (CMEP units). For control of smoke, HEPA after filter modules (H) can be added with a high capacity HEPA version (H2) available on the 300 thru 1200 units for heavier, more severe smoke or continuous duty applications. For control of gas/vapors or odors, gas/vapor modules (carbon and other media) can be added. A full line of accessories and options are available for the CME collectors to allow for easy unit customization and to simplify system installation.
Applications:
Machining, turning, milling, spraying, coating, part washers, oil reservoirs, lube sumps and a variety of other manufacturing and process applications
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Filtermist offers the largest range of centrifugal and electrostatic oil mist filters in the world with ariflows ranging from 180 to 5000 m3/hour.
Advanced & effective
FiltermistXcel2 and the Filtermist FF10V are the most advanced and effective systems available for removing oil mist from the workshop environment and returning it to the machine tool for re-use.
Quiet, light and powerful
Compact size and lightness allows FiltermistXcel2 to be easily fitted as an integral part of a machine, effectively combining aesthetics and functionality. Extremely quiet operation, highly advanced filtration performance and energy efficient motors ensure lower operating costs and the best possible workshop environment
The complete solution
FiltermistXcel2 and the Filtermist FF10V provide the complete solution to meeting occupational health and safety requirements.
HSE Regulations
Further information on the following HSE topics can be found through the links below:
L.E.V.
A workers’ pocket guide to LEV
COSHH
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The air filters in the Gemini E range are electrostatic filters for purifying air of pollutant susbtances generated by the use of coolant oils both emulsified and integral, both of soild type (oil combustion fumes) and of liquid type (micromists) and dust produced by welding operations and other industrial processes.
Uses
The electrostatic filter consists of two elements: an ionizer and a collector. The air filtered by the oil mist collector and containing residues of fine mists and smoke (particles < 0.1 micron) is conveyed to the ionizer section where the particles are charged positively. The air then proceeds to the collector which, by the principle of attraction and repulsion of electrostatic charges, captures and definitively retains the polluting particles. The recovered liquid part is sent back to the machine tool.
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TECHNICAL FEATURES
AEROIL range filters are electrostatic and, for this reason, are equipped with power circuit protected from accidental short-circuiting and discharge between electrodes. All filters are equipped with a limit switch and a start/stop panel. The panel includes an on/of switch, a power warning light, a filter short-circuit warning lights and a clearly visible heat warning light. All units are made of folded metal sheet and are finished with environmentally-friendly paint. They are tough and equipped with eyebolts for easy, simple fitting.The fans are both powerful and silent.
CHARACTERISTICS
The AEROIL range air filtering system directly derives from the CORAL Modular range. Specific characteristics are: high filtering efficiency, CORAL dual voltage electrostatic cell, excellent quality-price ratio and motor directly coupled to the impeller. The performance and dimensional characteristics of the filters are a considerable advantage in everyday use on processing lines for solving also complex problems of pollution deriving from oil mist and industrial fumes.
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MistBusters®: Efficient, Compact Air Cleaners For Metalworking Applications
The MistBuster series of air cleaners has significant advantages over competitive mist collectors, including:
High Efficiency. MistBusters remove the mist & smoke generated from water soluble, synthetic and petroleum based metalworking fluids that other oil mist eliminators miss. (Centrifugal units do not remove any smoke!)
Economical operation: No throwaway air filters that reduce airflow as they clog up (most models). Low energy consumption due to superior multi stage air cleaning technology that has low resistance to airflow.
Variable speed controller allows for precise control of the airflow. Why draw excessive mist laden air out of the machine tool enclosure? The MistBuster is the best machine mount mist collector currently available in the market place that allows you to control the negative pressure within the machine tool enclosure. This feature saves energy, reduces maintenance, lowers sound levels and increases efficiency.
Premium Blower - The MistBuster series of compact air cleaners features a very high quality dynamically balanced motorized impeller. This impeller is more compact and energy efficient than conventional direct drive motors & blowers that are used in other systems and is dynamically balanced for smooth operation. This means no vibration is translated to your machine tool improving production quality and consistency.
MistBuster 500 can ship UPS, which significantly reduces shipping charges.
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The DELTOLE® is an oil mist collection unit which purifies and cleans the air in working areas, decreases fire risk hazards and operator accidents and increases productivity. It is especially recommended for all metal processing applications.
OPERATING PRINCIPLE
The DELTOLE® uses 4 fundamental principles to trap oil particles :
- The oil mist is separared by the fan impellor or by a cyclonic system which allows the majority of oil particles to coalesce.
- The inertia force ensures that the droplets formed in this way are retained and then migrate to the collection tank through a wire knit filter.
- The diffusion forces with “Brownian” motion deal with the very fine particles by means of a high efficiency filter used as an option instead and in place of the last standard final filter.
- For use without recycling, a multi-layer wire knit filter can be substituted for the final filters. The oil collected by the filter is continuously evacuated by means of a siphon.
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A modular design oilmist filter system where it’s flexibility allows for expanding and adapting to changes in machine tool processes.
Mix and match flexibility to tailor-make your system depending on application criteria.
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AAF's Oil Mist Collector is a durable, high-performance collector featuring multi-stage filtration. Model OMC-2 measures 2'8" x 6'11" x 6'6" with one door on one side of the unit. It operates at 2,000 CFM with a 3 or 5 hp motor. For flexibility, the unit may be furnished with fan mounted on the right or left side. All collectors are available with end, top, front, or rear inlets.
- CFM (Air Volume): 2,000
- Efficiency %: 99.99
- Grain Loading/cf: 0-1
- Hours of Operation: 12-16
- Material Characteristics: Oil Mist
- Max Temperature: 120° F
- Type of Collector: Oil Mist
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Absolents oil mist filter ODF is well suited for use in applications such as:
• Grinding (cutting fluid emulsion)
• Turning (cutting fluid emulsion)
• Milling (cutting fluid emulsion)
• Electrical discharge machining
• Machining, using straight oil and moderate loads
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Mist Collectors
The Airflow Systems series of MistPak® mist collectors, with the MistPlus® Contaminant Management System, introduces proprietary barrier-type media into the air flow path collecting and removing oil mist and dry contaminant without compromising operating efficiency. The full line of Airflow Systems oil mist collectors deliver over 95% filtration efficiency while reducing operating costs, and extending filter life and maintenance cycles.
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AR 1415 Series
POLLUTANTS: OIL MIST AND MICROMIST - DUST/MICRODUST - SMOKE
AIRFLOW RATE: 2600 ÷ 4500 m3/h
Suitable for suction and purification of oil mist and dust produced during damp and dry machining processes.
Designed to ensure a highly safe working environment (Laser Machines, Aluminium and Magnesium dust). They are appropriate for purifying particles of different granulometry, simply using interchangeable filters with different degrees of filtration efficiency.
This series is equipped with a High Efficiency HEPA Filter suitable for the removal of microdust, micromist and smoke.
This unit can be connected to more than one machine tool simultaneously, depending on the airflow rate of each machine.
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Compact machine-mountable mist collectors dedicated for use on combined machine operations.
■ Three stage filtration for high filtration efficiency and optimum filter life.
■ Handles mist, smoke, and particulate applications up to 1200 cfm.
■ Standard Minihelic® gauge indicates when filter maintenance is required.
■ Hinged access doors makes filter changeout easy and simple.
■ Productivity increases and morale improves by providing a cleaner working environment.
■ Helps to meet OSHA Clean Air Standards.
■ Optional HEPA filter is available on all models.
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Low-Maintenance Collection for Oil and Water-Based Coolant Mists & Smoke
The Filter 1 Mistron Mist Collector is designed to eliminate in-plant moisturization through efficient filtration of oil and water-based coolant mists and smoke.
Contaminated air enters the intake plenum and the inlet baffle diffuses the air to distribute it evenly over the impinger surface. The impinger removes large particles and mist, and is self-draining. (An optional high density metal mesh washable prefilter is also available for wet grinding applications.) The unit utilizes a high efficiency micro glass filter for collecting micron and submicron particles. The Filter 1 Mistron offers up to ten times more actual square footage of filter material than centrifugal air cleaning units.
Quiet, energy efficient, and low maintenance operation is provided by a direct drive, backward inclined air foil type blower, requiring no belts to change or bearings to grease. With the vertical oil mist design the primary filter bag pockets are suspended in the vertical position for optimal drainage of the collected coolant mist. For average machine shop operations the primary filter should last one year.
Features
- 95% ASHRAE Primary Filter
- 3 Phase TEFC Motor on Rubber Mounts
- Sloped Drain Pan with 1/2" NPT Connection for Easy Removal or Recirculation of Coolant Air or Other Mists
- Hinged, Gasketed Access Doors for Easy Filter Replacement
- Chevron Impinger
Options
- Washable Metal Mesh Prefilter for Grinding Applications
- Odor Control Disposable or Refillable After Filter
- ASHRAE or HEPA Safty Filter with Visible or Audible Alarms
- Blower Silencer
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General description
Impurities in the air are produced from oil and emulsion vapors in machining areas by machine tools, at soldering and welding tables and at non-enclosed machines during machining. These impurities can be harmful to the health of the employees in these areas and can also have a negative effect on the quality of your products.
HOFFMANN mist collectors are your answer to these air pollution problems.
HOFFMANN mist collectors are high-quality devices that stand out due to their long service life and low maintenance requirements. Our systems are in line with the state of the art and have proven themselves in many years of use.
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Extractors: oil mist, sawdust
