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- Cold rolling of internal and external synchro-sliding gears or pinions for use on light or industrial vehicle mechanical gear boxes,
- Execution of involute rake forms with single or double slopes, or parallel to the spindle profile or original cut form,
- Operation guaranteeing perfect concentricity of the forms executed due to the accuracy of the workpiece centering on the workstation,
- Rigidity, accuracy, reliability of the clamping / rolling workstation,
- Its NC version, with a hydraulic axis, fully controls forces and movements developed during rolling in order to optimize the rolling and indexing cycle ; allows programming of the main parameters from the machine operator panel: Roll speed and direction of rotation, Rolling time in each direction of rotation, Speed of movement and positioning of the carriage supporting the pressure roller or the roller or the roll, Min-max rolling forces or combined with workpiece positioning.
- Various versions with manual or automatic loading, with multi-articulated robot or handler integrated in the machine,
- Fast changes of production runs, automatic recognition of workpieces,
- Machine conforming to EC standards.
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. Floor to floor cycle time: 10 s
. Gear axis horizontal orientation
. Expandable arbor
. Very accessible large capacity rolling station
. High accuracy resulting from FCR = Force Control Rolling
. Suitable for any kind of gear (standalone gears or on a shaft)
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Automatic trimming machines
Specifically designed to customer production programs in terms of both hourly output and quality standard repeatability, OMERA trimming machines make big contributions to the production of parts and components that are both highly qualified and economical.
The degree of customization achieved through a precise process that involves the client represents the true added value that ranks OMERA among the worlds unquestioned leaders in the production of these products.
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Double housing presses model LMD
C - Frame hydraulic presses model LMC
C - Frame presses model LM
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Flanging machine model Rotor 3
This machine is especially designed to realize the outer frame of the axial fans, fiter frames, pipes for ventilation and powder conveyance, etc. This machine can automatically flange and punch ferrules
Flanging machine model 2/3000
This machine is especially designed to flange pipes and jonts. This machine can automatically flange outwards and then turn the flanged band on sheet pipes up to 3 meters long.
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The RAS 21.20 flanging machine turns up 90 degree flanges on radius cheeks so that the parts are ready for Pittsburgh or Snaplock joints. Quick, Safe, Cost efficient.
The operation speed is variable between 0 and 9.4 m/min. In addition the machine can be operated with 230V from a standard wall outlet. The large flanging rolls produce uniform and non-wavy results even on small radii.
The optional automatic material guiding system helps create consistent flange heights. The rolls in the top attachment pierce and offset the buttons for the CAM Standing Seam in a single pass. The machine comes with an extended material support area in front and behind the forming station. Accuracy and high quality as usual from RAS.
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Cold Flanging Machine
Type: KBoL 4022-500
•max. Ø of round: 5000 mm
•max. sheet thickness: 22 mm
•max. knuckle radius: 500 mm
•with electronic gap control
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Sertom flanging machine is a totally hydraulic machine siutable for the flanging of bottoms of different thickness with or without central hole. The machine is made up of a bottom holding trolley with vertical and horizontal movements, a forming roll on which the roll is presses to get the desired radius, a flanging roll which is used to adapt the bottom to the forming roll, guiding rolls which move on suitable guides which have the function to keep the bottom pressed against the forming roll.
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FACCIN is the ideal partner when investing in a modern dished end fabrication line. Over 30 years experience and a long line of satisfied customers is your guarantee for the quality of the product.
Our many installations are also a source of new innovation for dedicated custom built solutions.
FACCIN circular shears are suitable for cutting the disks before the dishing operations. Loading and unloading can be automated to reduce cutting cycle times;
FACCIN automatic flanging machines range from 6mm (1/4") to 45mm (1 3/4") cold forming and heavier when using the hot forming process.
FACCIN hydraulic presses, model PPM, range up to 1,650 tons and are versatile enough to be used for dishing, straightening and swaging operations.
FACCIN automatic manipulators and global plate handling systems complete the FACCIN range for the total automation of the whole manufacturing process.
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Applications:
- Gearbox pinions
- Worm screw
- Ball screw
Given the growing interest of gear manufacturers for this high precision and low cost per part technology, Escofier, thanks to its long experience of cold rolling process, has developed a high level of know-how in burnishing technology :
- Escofier Technologie has developed dedicated burnishing machines
- Escofier Technologie designs and produces burnishing tools
Our burnishing machines include FCR technology (Force Control Rolling) : for each part, the operator is able to define a specific rolling cycle by controlling either the rolling force or the carriages position.
Each burnishing machine allows process control with:
- Burnishing cycle chart display (rolling force and position) to control the rolling cycle and to simplify burnishing adjustment
- Good and bad part sorting according to pre-defined limits
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The 12.35 is the first intelligent swaging system that actually "learns" as you swage and flange. When you're ready to machine your first workpiece in a job, just press the Auto-Teach function. The 12.35%s memorizes when, and how, you set the upper wheel. Then, when you insert the second workpiece in the job sequence, the system automatically clones the entire operation. Your operator only has to lead the workpiece, and regulate the variable speed via the footswitch.
When a bead has to end before the sheet edge the 12.35 can remember that position, and then program itself to reduce the speed before reaching the end of the bead. It will then change the rotation and accelerate the wheels in the opposite direction.
The oversized stop plate is made of a high-tensile material. It's ground, and plasma-nitride treated, front side meets even the most stringent guidelines, and the standard stop is divided, so it can be used for nearly all wheels.
The RAS 12.35 is designed for material thicknesses up to 1.75 mm and offers a working depth of 250 mm. Operation is easy due to the flat surface operation panel and the digital display, which shows the actual upper wheel position at any time.
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The 12.65 actually "learns" as you swage and flange. When you're ready to machine the first workpiece in a job, just press the "Auto Teach" function. The computer processor memorizes when, and how, you set the upper wheel. Then, when you insert the second workpiece in the job sequence, the system automatically "clones" the entire operation.
Your operator only has to lead the workpiece and regulate the speed with the footswitch. You can even train the machine for rotation direction changes. The oversized stop plate is made of a high-tensile material. It's ground front side meets even the most stringent guidelines. The standard stop is divided, so it can be used for nearly all wheels.
The RAS 12.65 swaging system brings precision, power, and intelligence to the shop floor. It is designed for material thicknesses up to 3 mm and offers a center-to-center distance of 100 mm as well as a working depth of 400 mm. Operation is easy due to the flat surface operation panel and the digital Display, which shows the actual upper wheel position at any time. Very useful: the motor can be operate from a single phase net.
An optional Multi-Function Foot Switch the operator can control for right-left-run or upper wheel adjustment and lead the workpiece with both hands at the same time.
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- Combi Monoblocco rollformers suitable to produce seamed pipes in
various dimensions and shapes.
- Systems suitable to produce round, octagonal and/or shaped pipes,
with or without perforations.
- The COMBI system allows the use of several tooling on the same line,
in order to produce pipes having different diameters, reducing a lot
set-up changing time.
- Maximum safety and user friendliness make Monobloc rollformers
suitable to be used by unskilled personnel too.
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Spline cold rolling machine:
Cold forming of equally spaced teeth on either cylindrical or slightly tapered workpieces : involute straight or helical splines, serrations and knurling.
Principals:
- Fixed distance between the forming tools centrelines during the working cycle.
- Circular tools with evolutive profile.
- Simultaneous forming of adjacent forms : threads, circular grooves, helical oil grooves.
- Forming of splines with snap ring groove.
Machine description:
- Quick and accurate roll matching, easy corrections at any time.
- Working distance between tools symmetrically, precisely, continuously adjustable with or without parallel correction.
- Display of matching and centre distance adjustment values.
Large cast base to eliminate vibration and deformation.
- Conform to CE regulations.
- Possible to recognise multi workpieces, versatility between manual and automatic modes.
- Production rate: up to 600 pieces/hour depending on automation.
- Optional hydraulic control assistance for tool change.
- Optional mechanisation of different adjustment commands.
- Two versions available, depending of form of workpieces, loading and utility modes.
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FIMAT presents the new RL/EM line of NC Spline Rolling Machines with the rack holder slides driven by an electromechanic system, rather than hydraulic. The use of the electromechanic drive (by 2 controlled axes) of the slides, bring some serious benefit:
- Higher machining quality.
- Reduced machine layout by removal of the hydraulic pack.
- No heat and pollution generation.
- No more concerns relating to disposal of the used hydraulic oils with consequent reduced environmental impact and costs.
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The cold-forming method requires an extremely rigid and strong machine.
The new Fimat rolling machine has been designed and built in order to meet any demand of strength and solidity needed to obtain high-quality results.
Special attention has been paid to the machine versatility and flexibility, thanks to Fimat wide experience in this sector.
Our base machine is designed to allow the use of several special solutions, in compliance with the various production requirements of the customer.
The external tailstock support can be assembled both on the upper and on the lower part of the machine, in accordance with the work piece loading/unloading specifications.
Special working cycles can be planned and customized, according to the particular demands of our clients.
Depending on machine features, it is possible to perform multiple rolling operations with just one work piece load by contemplating:
*Side by side racks.
*Intermediate stop of the working stroke.
*Work piece rotation and opposite side processing.
*Axial shifting of the work piece.
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Worldwide, MAG Powertrain Coldforming Machines are synonymous with top productivity, quality and reliability when it comes to the manufacturing of straight and angular serrations, oil grooves, threads, etc. Our unique experience enables us to provide you with the most economical solution to your specific production requirements.
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External profiles - The economic production of external spline profiles with first class quality is a current and existential challenge for manufacturers and suppliers everywhere. Now PROFIROLL proudly presents the ROLLEX-Series - the most popular machines for realization of these special tasks. Additionally the PROFIROLL team enlarges the product variety countinuously to serve your interests.
Besides spline rolling applications PROFIROLL offers a wide range of finish or burnishing rolling solutions.
Internal profiles - Regardless there are heavy demands of back taper rolling or claims regarding the production of internal spline profiles: PROFIROLL fulfils your requirements with the ROLLIN and the PWI 120 CNC/AC. These machine systems will not only help to shorten your cycle time they will even prevent every chip development or loss of material.
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The swaging machines RAS 11.15 and RAS 11.35 come standard with 9 sets of wheels and a large and divided stop plate. The drive can be manual (RAS 11.15) or with a variable speed motor (RAS 11.35). The maximum material thickness is 1.25 mm and the working depth is 200 mm.
There is a wide range of businesses, that use swaging machines. These swaging machines cover a wide range of applications in the roofing and insulating industry, in chimney and kitchen equipment and also in the automotive industry.
The maximum speed of the motor machine is 20 m/min. The variable speed can be regulated with the foot pedal. For power supply a standard 230V,one phase outlet is enough.
The motorized machine comes on a stand which can be fixed to the ground within no time. Standard wheel boxes can be hung into the machine stand slots.
An optional round stop can be used to produce flanges within a hole of a flat metal piece. This simplifies the connection between a flat part and a tube significantly. The result is a clean joint produced in a fraction of time.
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Swaging Units
Features:
- Two separate product lines; standard (TU) and wide range (TU-WR)
- Robust and compact machine
- One segment set can swage two pipe diameters (TU-WR)
Advantages:
- Use of segment sets (TU-WR) saves changing segments
between most commonly used tube combinations
- Less labour costs
Benefits:
- Less costs per meter
Additionally to the well known piling machines Vermeer MT also supplies auxiliary equipment. Examples are the Easy Cutter (pipe cutting system), drop weights (750 - 4000 kg class,with or without connections),
tubes (114 up to 508 mm) and swaging units.
Swaging units expand tubes in such a way that the original
tube size fits into the swaged end giving the connection a
high quality after welding it.
It also saves labour against other coupling methods like connection rings.
The TU-series Vermeer MT swaging units can be supplied as Standard
and as a Wide Range model.
Both systems are suitable for swaging pipes that are regularly used in the foundation industries.
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MAIN APPLICATIONS
Universal professional machine for large hose range and high production capacity. It is dedicated to
professional assemblers for mass production, OEMs assembly shops, large maintenance activities.
KEY PERFORMANCE
The quickest machine of the MS series
- QC tool and die pods included
- Large production capacity
- Adjustable semi-automatic opening
- Low noise level
- Easy die set up with quick change tool QCG
- Included mirror for an easy control
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Principles and Applications:
- In-feed or thru-feed use.
- Symmetrical movement of 2 mobile carriages.
- Ease of adjustment and use.
- Very accessible large capacity rolling station.
- Easy adaptation of all types of automatic loader, on-line integration, etc..
Summary description of the machine:
- Rolling force delivered by drawn movement hydraulic cylinder to avoid any direct force applied to the machine frame.
- Sturdy and rigid frame executing accurate carriage guidance.
- Total upper accessibility and rolling axis invariable position for use of rigid and accurate support systems.
- Machine compliant with CE standards.
- Optional: work distance control by hydraulic stop, insensitive to rolling force variations.
- Optional: remote adjustment of tool matching. .
- Rolling on thin wall parts using Quatroll, 4-tool system
- All possible versions. Very many dedicated machines adapted to the requirements of our customers have been executed from the base models defined below.
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With the ever increasing demand for high accuracy, small batch quantities and high tensile materials, the requirements of thread and profile rolling techniques have changed. In the past simple pressure actuated one slide machines were used. Today one, two and three slide CNC/AC controlled machines are required.
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FormMaster: Tube Endforming Machines And Cutting Machinery
AddisonMckee manufactures a comprehensive range of tube endforming and cutting machinery suitable for a wide variety of applications. From simple expansion and reduction process tube endforming machine models, to our tube sizing equipment, blade parting machines and our versatile multi-hit ram formers, all of our FormMaster Series (FM) machines are extremely well-built, robust and easy-to-operate, with proven reliability over many years in some of the most demanding production environments throughout the world.
All FM tube endforming machines are available in larger or smaller capacity models with single or multiple heads. Additionally, all of our FM machines can be supplied as stand-alone production units or fully integrated into manufacturing cells with our bending machinery and other process equipment.
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Tube end forming & machining
Machine with four working stations, either fixed or rotary, suitable for the following operations:
* End forming, only
* Machining, facing, rolling, swaging and trimming, minimising finishing operations with a two-speed additional rotary device.
* Automatic "head-tail" end-forming cycle with auto loader
Automatic loading and unloading devices increase quality and consistency.
The DNC control unit programmes the two axes of the machine for maximum efficiency without requiring manual adjustments.
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STERN 25 IMS is a real work station for metal tube forming.
Thanks to the 15 different tools that can be fitted, this end forming machine gives the possibility, in the same work cycle, to flare, reduce, end-form, roll-form, face, chamfer, close and thread tubes up to maximum diameter 30 mm.
STERN 25 IMS has 3 controlled axis and a double vice closing system: this is made for stopping also particular kind of tubes, with a big diameter, and allowes to open one or both jaws.
Because of its ease of use, this machine doesn’t require a highly trained operator: so it is perfectly suited even to the most different productive conditions.
Like other Pedrazzoli end forming machines, the STERN 25 IMS too has the IMS control, developed by our R&D Department. The IMS software allows to control all the achievable functions (represented in a graphic way) and carries out automatic optimisation of the work cycles reducing production times to minimum.
This machine can be equipped with automatic loader, two-hand push-button controls with mushroom emergency button and clamping vice pre-closing device.
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Other forming machines
