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| Our SBS product lines provide time saving, low cost, extremely accurate dynamic balancing solutions for today's most demanding machine shop grinding environments. Our technology improves grinding wheel balancing to an accuracy that is unmatched with any other method. Further, our products systems do this in seconds! |
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Innovations in balance measurement, corrections, transfer, and data collection systems greatly enhance machine performance. An example of this is Hines patented A.C.E. (Automatic Correction Enhancement). With ACE turned on, the computer monitors the initial and final unbalance, then makes adjustments to the correction routine. Just leave the machine running and performance is constantly optimized!
Excellent correction ratios were not enough for our customers. To make this exceptional performance easier to quantify, we developed an internal statistics package to monitor and analyze the balancing process. Turn the internal statistics package on and you will have continuous data collection. |
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| Hines Industries has strived to make balancing easy. In keeping with the company philosophy of tailoring the machine to meet customer needs, we have developed an array of automation features. Selections range from the simplest hand loaded and operated balance audit machine, to computer assisted manual correction, to auto-correction, to fully automated machines with automatic transfer and unbalance correction. Workpiece handling and transfer systems include everything from simple lift and slide to more complex pick and place operations. Automated corrections include drilling, simple and complex surface grinding, milling (including a three axis mill that traces an arc), welding, epoxy dispensing, and weight insertion, just to name a few. |
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| Our model PB-1000 automotive hard bearing balancer is the most versatile balancing machine on the market and is the easiest to set up and operate. Our unique belt drive system is "overhead" which means parts can be placed in and out of the balancer very quickly. This feature provides the opportunity to balance industrial items such as electric motor armatures, fans, impellers, and items from the marine and motorcycle industry like harley davidson crankshafts. |
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Every rotating component, be it a dental drill, a crankshaft or a turbine in a power station, needs to be balanced. Schenck RoTec offers a comprehensive range of products for balancing rotating and reciprocating components and subassemblies - ranging from light-weight miniature rotors weighing only a few grams to heavy-weight rotors such as a steam turbine rotor weighing 400 t .
Balancing is a critical step in the production process, and ensures the high quality of rotating components. This applies regardless of whether you are dealing with a one-off rotor in a repair shop or with large production volumes. Balancing will improve the quality and service life of your products, improve productivity and enhance your competitive position.
Schenck RoTec provides solutions for a wide range of industries, ranging from the automotive and electrical industries, the aeronautical and aerospace industries to turbomachinery construction and general mechanical engineering.
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Advantages:
- Integrated overhead rotary transfer
- Machine base of mineral casting with good damping characteristics
- Automatic sequence, secured, controlled by Soft PLC
NC axes for all movements
- Integration with production lines
- Powerful PC based industrial measuring unit
- Photo based operating manual for conversion of machine
- Picture and text based fault diagnosis
- Teleservice for measuring and control system
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| The Hines HC Balancer can be used for both single and two plane balancing. This "universal balancer" can be configured with the proper tooling and correction modes to accommodate a variety of parts up to 10,000 lbs. The stanchions are moveable to accommodate parts of varying length. |
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In our offer we have 4 balancing machines for turbochargers:
CMT 47tr - Base 'rotor balancing' machines in turbochargers balancing applied in the first stage of car turbine regeneration. On thios machine we balancing shaft and rotors of all types of car turbochargers in two planes, after dissembling turbine.
CMT 48tr - The CMT 48tr balancers called 'core' balancing machine useful in the next stage of turbine regeneration, after the bearing rings and sealing are exchanged , and after it is assembled again in the housing. Machine is balancing assebled turbochargers in two corrective planes at speed of about 30 000 rev./min. The performance conditions are similiar to engine conditions.
CMT 48ntr - One-plane CMT48ntr 'core' VSR balancing machine with max. balanced shaft rotations speed up to 220.000 rpm
Balancing is realized in the factory turbine core assembly. Balancing is realized on conditions similar to the conditions of car engine, with oil with given temperature and preassure.
Biggest advantage of this machine are semi universal adpaters based on adjustable sleeves and heads. With machine you recieve adapter set which allow to balance about 50 types of turbochargers!!!!
CMT 48 Twin - "Core" VSR type machine. This machine is the best practical and economical solution which realizes all tasks for turbine 'post-balancing'. On the two positions realizes tasks of the two balancers:
1) Two-plane CMT48tr 'core' balancing machine with max. balanced shaft rotations speed up to 30.000 rpm
2) One-plane CMT48ntr 'core' VSR balancing machine with max. balanced shaft rotations speed up to 220.000 rpm |
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Centering Testers
Quick and precise setting
- High accuracy of < 2 ìm
- Stationary dial gauge
- High-quality components
- Precise kinematics
- Available in three different models: C0-S, C0 and CIII |
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Features:
Multifunction and modular:
- Automatic wheel balancing on 1 or 2 planes.
- Manual pre-balance of wheel.
- Detection of the touch between wheel-workpiece and wheel-dresser.
- Pre, in and post-process size measurement.
Menu programmable.
Operator panel:
- Local or remote graphic display, equipped with RS232 interface for hard copy function.
- HMI Windows software package for PC-CNC terminal.
Interfaces:
- RS 232 serial interface for remote programming and data up/download.
- Programmable parallel interface for remote programming, data up/download and digital I/O expansion.
- Profibus DP
- Analogue interfaces for measurement signals.
Opto-insulated and protected digital interface
Analogue signals galvanically insulated
FFT vibrations analysis.
Programmable measurement data acquisitions and recording.
Advantages:
Meets all the applications suitable to:
-increase productivity
-ensure product quality
Protection of the investment.
Cost/performing in any application.
Easy integration in any production architecture.
Remote Assistance through tele-service.
Reliable in workshops.
Reduction of machine downtime thanks to failure prevention and diagnostic.
Allows Statistical Process Control. |
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Features:
Available in the following versions:
- Rack, half rack
- Shelf
- Remote panel
Digital I/O for the connection to the CNC
Unbalance measuring range from 0 to 200 µm
Maximum resolution 0.001 µm
2 balancing limits, each settable from 0.001 to 1 µm
Panel with waterproof keyboard.
Suitable for internal or external balancers with brush or no-contact collectors.
Advantages:
Price competitiveness.
Reliable in workshops.
Enhance the quality of the product.
Increase the productivity.
Suitable as a standalone unit or integrated in the CNC of the grinding machine. |
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| The SBS AEMS (Acoustical Emission Monitoring System) is the latest addition to the SB-4500 product. This optional add-in card for the SBS control system offers our customers the capability to monitor their grinding process with exceptional precision. The AEMS product uses proprietary acoustic sensor technology to monitor the very high frequency signals generated on the grinding machine structure during key events in the grinding process. |
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Rotors which change shape with speed require balancing at high speeds. Machines in the HR series are suitable for general applications of this type. Speeds are provided to suit individual requirements.
Our model HR-64 is a horizontal hard bearing balancer with a capacity of 1408 pounds. It has a wrap around drive belt system which is adjustable from the front of the balancer. The drive can be operated either inside or outside the columns depending on the application of the part. The drive is powered by an AC variable speed motor.
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Z5-TC: Belt drive machine for small rotors. The special design of the driving system enables the machine to be operated both with the belt placed on top of the rotor and with the belt fixed in position under the rotor. The machine base pl
Z100-TC: A belt drive machine with wrap-around belt and ZE instrument.
Z300-TCI: A belt drive machine with B11 instrumentation. The under slung belt drive allows spinning of rotors up to 400 mm diameter. Complete with drilling unit (option).
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Z10000-TC: Belt drive balancing machine with pneumatic tensioning and (optional) device for run-out measuring (whip). B11 measuring instrument.
Z20000-G: End drive machine with variable speed D.C.S. motor (constant power). The machine shown is completed with motorized pedastal displacement (optional). B10 measuring instrument.
Z50000: End drive machine with variable speed D.C.S. motor (constant power). The machine shown is completed with pedastal displacement (optional) by servo-motor. B10 measuring instrument.
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CMT - 25 H universal balancing machine with ROTORTEST R06 measurement module
1.Subject of the offer: two plans balancing machine CMT - 25 H about the base axis of balancing. This device for weighing is being offered in the variant with the measuring ROTORTEST 600 system is equipped with color 15%u201D LCD for result visualization, keyboard for control. Providing the measuring system software is accessible in the English.
2. Technical specification:
impeller weight from 0,5 kg to 25 kg
maximum impeller diameter 410 mm
diameter of tenons of the rotor 4 - 40 mm
distance between supports 55 %u2013 650 mm
Number of planes of the correction 2
maximum readout sensitivity 0.5 gmm for the lightest rotor
Mass 250 kg
Dimensions 1500 x 1050 x 1300 mm
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Hard-bearing Horizontal Balancing Machines
HM 6 - HM 60 | HM 7 - HM 70 | HM 8 - HM 80
Universal balancing machines series HM6-HM80 are conceived for precise balancing of both rigid and flexible rotors.
Typical applications are:
- Blowers and fans for a variety of industries
- High-speed and low-speed rollers for paper and thin sheet production
- Electrical short-circuit armatures and generators for the electrical industry
- Separators / centrifuges for water processing
Advantages
- Universally applicable through modular design
- Safe handling through economic design concept
- Full range of safety equipment for all protection classes
- Easy change-over to different rotors
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| The Hines HO (Horizontal Overhung) Balancer can be used for both single and two plane balancing. The configuration supports workpieces on a built-in spindle. Pulleys and shafts and special drivebelts are not needed. This allows for easier and quicker part handling and tooling than conventional balancing machines. Unbalance corrections are displayed on the first spin of a new part. |
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| Our model H-160 is a horizontal hard bearing balancer with a capacity of 6600 pounds. It has a wrap around drive belt system which is adjustable from the front of the balancer. The drive can be operated either inside or outside the columns depending on the application of the part. The drive is powered by a 10 h.p. ac variable speed motor. |
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The "Edge" is a horizontal hard bearing MILL/DRILL balancer with a capacity of 1000 pounds utilizing Pro-Bal's proven time-tested advanced technology.
The Edge provides for effortless drilling and milling. Convert from balancer to CBN surfacer to airfloat head shop to knee mill in minutes. Other models will allow boring as well. Choose from five different models of knee mills. |
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| The SBS External Balancer system is elegantly simple; a computer control, sensor, spindle mounting adaptor, and balance head. It is designed as an inexpensive, permanent installation on grinding machines. It takes the magic out of wheel balancing. |
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Portable vibration measuring device for checking the vibrations caused by the tool, toolholder and spindle assembly with local correction of the unbalance.
The device is a carry-on unit which can be used to balance any rotating body – such as grinding wheels, pulleys, fans, rotors, etc. –in the workshop.
Features:
- Measures vibrations and unbalance.
- Availability of different unbalance correction methods.
- User-friendly, step by step driven unbalance procedure.
- Connectable to the bench unit BEST BALANCE 2000 Plus thus obtaining a complete manual tool and toolholder balancing machine.
- Rugged and ease to use
Advantages:
Helps to keep the vibrations within preset limits achieving:
- Longer tool life
- Better surface finishing
- Longer life of the spindle and bearings of the spindle
- Noise reduction
- Breakages prevention |
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An integral solution for field balancing
The majority of mechanical defects and machine malfunctions are caused directly or indirectly by vibrations due to rotor unbalance. During operation, these will cause premature bearing wear, fatigue cracking, sudden rupture, or shaft deformation. Vibrations can also present a danger to operating staff and may result in undesirable downtime for plant and machinery.
SmartBalancer helps you to eliminate unbalance
The new SmartBalancer is the ideal tool for accurately determining the state of balance of your machines. The compact, battery-powered instrument enables rotors to be balanced quickly, accurately and cost efficiently without dismantling the machine – in one or two planes, i.e. statically and dynamically.
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| The Schmitt SB-1700 Portable Balancer is a rugged vibration measurement and balancing kit that you can use on all your rotating equipment including grinding wheels, fans, turbines, and other devices. The kit provides analysis and tells the user where to add, remove, or place weights to achieve balance, and includes all the items you need to immediately start balancing faster and more efficiently. |
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CIMAT Ltd. manufactures propshaft balancing machines for two main destinations:
- for the companies repairing transmission shafts,
- for manufacturers of transmission shafts.
All balancing machines for propeller/drive shafts have the following characteristics:
- Balancing may be performed in two, three and four corrective planes at the same time
- they have low and solid terminal supports
- the central supports are adjusted to the universal devices for fastening of the shaft
- spindles are assembled in the terminal supports
- additionally, the right support has an adjustable head they enable the process of rotating shaft with high rotation speeds
- they are equipped with mechanism that protect the shaft from falling out
- bed lenght up to 6 m
In order to facilitate the service, they can be equipped with:
-servo drives to enable the positioning of the shaft for welding the corrective plate on each of the supports
- pneumatic system for the automatic fastening of the shaft in the spindle, blocking of the right support, closing and opening of the devices protecting the shaft from falling out, opening and closing of the safety cover
- depending on the order, we assemble welders on them.
The software based on special version of Windows XP operating system as well which allows to read balancing results in form of the length of the corrective plate.
We are making special mechanical protections as well. |
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WE ALSO DEAL WITH ALL KINS OF EQUIPMENT
1 - Dynamic balancing
2 - Coolant Plant
3 - Smoke aspiration
4 - Pieces control
5 - Numerical diamond dressing
6 - So on, ... |
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A properly balanced grinding wheel can improve the surface quality of individual parts and extend spindle life.
Marposs wheel balancer line is the best solution to continuously monitor the grinding wheel condition and immediately compensate any unbalancing during the cycle. |
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Features
- One or two planes balancing procedures developed according to the specifications of the toolholders suppliers.
- Balancing tolerances in accordance with the ISO 1940 specifications. - ISO Quality Grades: G1, G2.5, G6.3, and G16.
- User friendly PC-based operator’s graphic interface.
- Geometric and mass data of the toolholders inputted by the operator or self-acquired by the unit in learning mode.
Benefits
- Faster cutting speed for tools.
- Extended tool life.
- Prevention of spindle failure.
- Consistent production quality.
- Safe and silent operation.
- Easy integration in any networked productive architecture. |
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Tool Dynamic TD 2002 is a modular balancing system made by Haimer, specially designed for toolholders and grinding wheels. It makes balancing a child's play. It can be implemented fast, because of its easy handling.
Its costs are low and its measuring accuracy can not be topped. Take balancing from now on right into your own hands! Because: Quality wins!
For further information and machines see http://www.haimer.de/english/wucht.php |
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Balancing Machine for Tools and Tool Holders
Tooldyne SV
Advantages:
- Improvement of machined surface quality and dimensional accuracy
- Reduction of vibration and noise
- Prevention of costly bearing damage
- In accordance with the terms and conditions of the spindle manufacturer’s warranty specifications |
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Features:
- Suitable for ISO, HSK, CAT, BT cones.
- Resolution: 0.1 g·mm
- Selection of the ISO balancing class together with the maximum permitted RPM
- User-friendly, step by step driven unbalance procedure.
- Rugged, ease to install and to use
Advantages:
- High Speed Machining (HSC)
- Better surface finishing.
- Longer life of the spindle and bearings of the spindle.
- Safe and silent operation.
- Wear and breakage prevention |
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Balancing machines
