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Posimatic™ - Swiss Automatic
Stellram has a range of tools for use on Swiss Auto type supplier of lathes with small cross section shanks from 0.375” (10mm) square to 0.750” (20mm) square. Grades and geometries are available to professional handle the specific feeds and speeds associated with these machines.
Some other features of this program are:
- Nose radii starting at 0 for excellent surface finishes and sharp internal corners
- New –62 geometry and new PVD technology
- Equal shank and tool tip dimensions on all toolholders for programming ease
- Boring rods with standard coolant holes to aid in chip evacuation
- Part-off professional inserts from 1.6mm/0.063” to 3.0mm/.118” widths
- Integral shank cutoff and grooving holders for maximum rigidity
- Back turning holders and inserts for turning behind a shoulder eliminates additional operations
- Tungsten Carbide reinforced boring professional bars to eliminate chattering |
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SPK-Industrial cutting tools is opening up big potentials to increase productivity and efficiency in chip removal machining with innovative cutting materials and tooling, extensive application know-how and intelligent engineering. High Performance Cutting and Hard Part Machining - SPK-Cutting Tools offers excellent solutions for turning, milling and boring of cast iron and of hardened steel.
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Application:
Cut knurling (swarf removal)
For knurling on work piece according to DIN 82: RGE 30°; RGE 45°
Features:
• Modular system: universal knurling tool for both left and right hand orientation
• Fast and easy head orientation reduces setting time
• Flexible use: Vertical height adjustment for shank size 20 and 25
• Easy handling: Setting scale and setting manufacturer of spindle allows fast diameter adjustment
• Fine height adjustment
• Rigid tool construction: Gear tooth system between tool holder and cut knurling head for a steady vibration-free process
and increase in knurling wheels’ life
• Knurl fastening screw with 60° chamfer allows knurling closer to shoulders
• Special surface hardening for increased tool life (Nitriding)
• Knurling professional wheel options: – PVD coatings for increased wheel life |
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WhizCut offers a complete range of toolholders and indexable carbide inserts specially developed for swiss automatic lathes manufacturer.
The WhizFix toolholder system for external turning uses a bent pin and a nut to index the insert. Indexing an insert is easy, accurate and quick. You can index or change the insert while the toolholder is in the machine even if there only is access from the back side of the toolholder |
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Grooving Systems
Whether the application requires shallow, deep, or multiple operations, Kennametal offers a grooving system that provides high productivity and flexibility.
A3 Deep Grooving
The best choice for high-productivity grooving flexibility.
A4 Groove and Turn
One tool for turning, facing, grooving, face-grooving, and cut-off.
Top Notch Grooving
Top notch grooving...the proven strategy for shallow grooving and threading. Flexible toolholders support both grooving and threading applications. |
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Threading Systems
Kennametal offers two standard tooling systems to meet your threading application needs:
LT - Laydown Triangle Threading for fine-pitch threads
Top Notch Threading for superior performance in heavy-duty machining applications
LT - Laydown Triangle Threading
The solution of choice for general use and adjustable shim applications.
Top Notch Threading
The ideal solution for for heavy-duty applications. |
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Partial Professional profile
Partial profile threading inserts are available in two types with thread angles of 60° and 55°.
- 60° TYPE (ISO and Unified)
- 55° TYPE (British Standard Whitworth)
The partial profile professional inserts cut without machining the crest of the thread. The same insert can be used for a range of different thread pitches. |
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WhizCut provides an efficient solution to the problem of limited space when indexing inserts in a modern cnc Swiss Type Automatic lathe. Almost all types of external applications can be performed using two toolholders, one for axial turning and one mainly for radial turning (parting off etc.). The WhizCut system enables each toolholder to workholding up to 40 different kinds of inserts for various applications.
The WhizFix toolholder system uses a pin and a nut to make it possible to index or change the insert from the opposite side of the toolholder. The inserts can be indexed within 15 seconds even without access to the insert, making it the most effective system on the market today for cnc automatic manufacturers of lathes. |
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Application:
- Form knurling (without swarf removal)
- For knurling on work piece according to DIN 82: RAA; RGE 30°; RGE 45°
Features:
- Modular system - universal knurling tool for both left and right hand orientation
- Easy handing by moving the knurling head to the reverse side
- With flexible centering
- Knurl pins and pivot pin fixed by a screw - for a quick replacement of knurlling wheels/knurling head
- Special surface hardening for longer tool life time
- Carbide pins: higher speed rates, faster production, prolonged life
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Application:
Marking of work pieces
Spring return marking (single pass)
Suitable for different work piece diameters
Precise positioning of marking across work piece circumference
Marking roll: Exchangeable segments
Type of Machine: Lathe machines and auto manufacturer of lathes
CNC and conventional, Centre height is integrated
Features:
- Easy exchange of the individual segments through loosening of the tension ring
- Special surface hardening for increased tool life
- Easy adjustement of the spring's pre-tension through fixation washer
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For dynamic applications using the AN 6227 O-Ring per MIL-P-5514E, Criterion offers these outstanding grooving tools. They are made in sizes accommodating O-Ring dash numbers 5 to 27.
These tools are ground to produce a groove of extremely high surface finish with the bottom radii and widths meeting AN specifications. |
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Sandvik Coromant’s new GC1125 grade lives up to the demands of the leading parting and grooving tooling system, CoroCut® 1-2 edge and is now the first choice to achieve improved performance in parting, grooving, turning and profiling operations in a wide geometry range.
The optimization of properties for this grade delivers a wider application area and the capacity to handle improved cutting data. GC1125 has a good all round ability and provides the means to improve performance in a wide geometry range across many parting, grooving, turning and profiling operations. It is the first choice for application in steel and stainless steels and excels when machining cast iron and HRSA materials.
These advantages result from a technological breakthrough in coating and substrate technology. The combination improves wear resistance and security, either when running at higher cutting speeds or for a longer time in cut. The coating is new, PVD with TiAIN layers, including properties designed for the GC1125’s wide application area. New, fine grained substrate optimised for steels and stainless steels has improved hardness and supports increases in cutting data.
GC1125 is a simpler option, enabling machine shops to do more with one grade. Its wide geometry range offers improved performance to a larger number of machining operations.
In parting, it is optimised for steels, stainless steels and HRSA materials, a first choice in CF and CR geometries. CF is the low feed choice, giving excellent chip control and surface finish, CR the strong geometry for parting off bars and interrupted cuts at high feeds. |
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Sandvik Coromant is now extending its premium program of cutting tools suppliers for parting and grooving which will, no doubt, have great influence on machining productivity.
CoroCut 3 brings a third cutting edge to the shallow parting of tubes, bars and grooving operations. The extremely small parting widths in 2,0, 1,5 and 1,0 mm facilitates will reduce the raw material usage considerably.
The insert is held securely by a unique clamping solution ensuring accurate location and easy to use. This in combination with very tight indexing tolerances will produce workpieces with very close length tolerances.
Two dedicated insert geometries ensure peak performance and excellent surface finish in all workpiece materials. The very same holder can be used for all insert widths giving maximum versatility. |
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Features:
- Excellent stability and cutting performance Innovative tooling for the grooving application.
- High performance potential due to compact and rigid design
- Excellent reliability due to the tight clamping of the insert
- Maximum tool life - central coolant supply through the workholding straight onto the insert. |
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A set of special rollers compresses the metal surface to obtain a mirror-like finish.
Superoll can burnish any complicated shapes such as internal surface, outer surface, circular plain end face,rounded seat surface, and so on. |
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CC6065 and CC6060
New round inserts offer the perfect team for success in medium to roughing operations used mainly for the aerospace industry. Round inserts in grades CC6060 and CC6065 increase the available HRSA parting tool assortment from Sandvik Coromant, while also bringing the advantages of ceramic grades which are able to run at 4-6 times the speed of conventional carbide inserts. CC6065 is the ideal solution for high temperature alloy machining on good quality forgings with some ovality. Improved machining results through increases in feed rate can be achieved with a stronger insert and edge line to elevate component quality. CC6060 is optimized for productivity benefits when it comes to larger diameter components and longer lengths of cut. With its excellent notch wear resistance, this grade also provides the confidence to machine at higher depths of cut than other ceramic grades currently available and is able to cope with higher feed rates
Xcel
A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool. |
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A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool.
Xcel features the accessibility and easy programming of an 80 degree insert along with reduced wear compared to a square insert used at 45 degree entering angle.
- Reduced notch wear and faster cutting speeds than rhombic inserts
- Ability to machine into corners to produce complex shapes
- Greater accessibility in confined spaces
- Possibility to machine in two directions
- Reduced radial forces and constant chip thickness compared to round inserts
Two insert sizes are now available to suit depths of cut from 0.5 to 3 mm in intermediate stage machining. They are offered in three grades, all proven performers in ISO S materials. |
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The Seco range of coated and uncoated turning inserts, supplemented with the Snap Professional tap range of inserts for threading, parting-off comprises nearly 4000 standard insert products and more than 1000 toolholders. The products represent one of the most comprehensive ranges available on the market.
Secolor is a selection system first introduced by Seco in the late 1980's, and has since then had many followers. The Secolor system continues to be the model for product selection and optimization. It allows you to easily choose and optimize grade and chipbreaker combinations for your unique application. With the introduction of three new universal grades and three versatile chipbreakers, Secolor has become even easier.
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A new concept from Sandvik Coromant is set to provide significant performance benefits in profile machining; the CoroTurn TR® offers a more stable clamping and improved security via a robust T-rail interface between insert and holder.
Profiling operations place extreme pressures on the tool, and conventional clamping designs often leave the insert open movement during machining which reduces component tolerance and quality.
To combat this, the T-rail design uses horizontal and vertical rails to provide a stronger support for the insert in the tool holder to reduce insert movement, leading to the production of higher quality, closer tolerance components. Further stability can also be achieved via a long insert screw which reaches deep into the holder to professional clamp the insert firmly in place.
The two cutting edge design utilises optimized geometries and facilitates the requirements of good chip evacuation, needed to offer more continuous, uninterrupted machining.
The CoroTurn TR® is designed for turning operations using -V (35۫) and -D (55۫) style inserts and is well suited to medium to finishing applications and the operational demands of modern multi-task machining. |
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Extra small chucking tools which cover holes down to 1 mm diameter. CoroTurn XS tooling solutions for internal turning, grooving and threading bring all the performance of CoroTurn down to smaller bores than ever, in a design conceived with small part machining.
The program comprises four sizes, CXS-04, -05, -06 and -07, each including inserts for a range of hole diameters, and available in different lengths to suit different applications.
These inserts fit into boring rods designed with internal cutting fluid supply, directed at the cutting edge via two supplier of nozzles to ensure chip evacuation and sufficient cooling. Boring bars range from 10 to 25.4 mm diameter.
The inserts locate precisely into the boring bars thanks to a centering pin, which guarantees correct positioning of the cutting edge, every time.
CoroTurn XS is designed for high precision small part machining in sliding head-stock Cnc machines within the automotive, watch, interconnector and medical industry. |
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Turning tools
